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RITE-HITE DOK-LOK VBR-400 User Manual

RITE-HITE DOK-LOK VBR-400
36 pages
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VBR-400 DOK-LOK
®
Vehicle Restraint
Owner’s Manual
Printed in U.S.A. Publication No. 1165
Copyright 2001, 2002
October 2001
SERIAL NO. VBR4001000 AND UP

Table of Contents

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RITE-HITE DOK-LOK VBR-400 Specifications

General IconGeneral
BrandRITE-HITE
ModelDOK-LOK VBR-400
CategoryLifting Systems
LanguageEnglish

Summary

Introduction, Safety, and Owner Responsibility

Introduction to DOK-LOK Vehicle Restraint

Provides an overview of the DOK-LOK vehicle restraint and its purpose.

Notice to User Regarding Service

Informs users about RITE-HITE's Planned Maintenance Program (P.M.P.).

General Safety Warnings and Definitions

Crucial safety precautions, Lockout/Tagout procedures, and hazard level definitions.

Owner's Obligations for Safe Operation

Outlines the owner's obligations for training, maintenance, and equipment upkeep.

System Overview, Installation, and Electrical

Definition, Function, and Key Features

Explains the purpose, operation, and components of the DOK-LOK system.

Component Inspection and Preparation

Covers inspection of shipped components and reporting damage or missing parts.

General Installation Guidelines

Provides general advice and requirements for installing the DOK-LOK system.

Detailed Installation Steps

Step-by-step guide for installing the roller track plate and related components.

Wiring Diagram

Visual representation of electrical connections for the DOK-LOK system.

Electrical Schematic

Detailed electrical schematic illustrating control module and component connections.

Operation and Maintenance

Basic Operation and Status Indicators

Instructions for operating the DOK-LOK and understanding its status lights.

Trailer Secure and Departure Procedures

Details the process for securing a trailer and preparing it for departure.

Troubleshooting Operation Issues

Addresses common operational problems like horn sounds and unengaged restraints.

Daily, 90-Day, and 180-Day Maintenance

Outlines routine maintenance tasks based on different time intervals.

360-Day Maintenance Tasks

Covers annual maintenance tasks, including bolt tightening and connection checks.

Troubleshooting, Control Module, and Alternate Power

Common Problems and Solutions

Guides users through identifying and resolving common issues with the DOK-LOK.

Unit Faults and Sensing Switch Tests

Resolves unit faults, light issues, and provides a sensing switch test procedure.

Interpreting LED Status Indicators

Explains how to interpret LED states for various DOK-LOK operational conditions.

Control Module I/O and Connections

Details the control module's I/O key, connections, and auxiliary functions.

Operating with a DC Battery

Provides instructions for operating the DOK-LOK using an alternate DC battery source.

Replacement Parts

Carriage Assembly Parts List

Lists and illustrates replacement parts for the carriage assembly.

Control Box Assembly Parts List

Details replacement components for the DOK-LOK control box.

Light, Sign, and Manual Parts List

Lists replacement parts for signal lights, signs, and manuals.

Warranty and Liability Information

Standard Warranty and Limitation of Liability

Outlines warranty terms, conditions, and limitations of RITE-HITE's liability.

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