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RITE-HITE Hydra-Rite RHH-4000 User Manual

RITE-HITE Hydra-Rite RHH-4000
60 pages
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RHH-4000 Hydra-Rite
TM
/ Base
Dock Leveler
Owners Manual
This Manual Covers Dock Levelers Built After Serial Numbers:
13GD480708M and up
PRINTED IN U.S.A.
RITE-HITE PRINT SHOP
PUBLICATION NO. 1210
APRIL 2016
MADE IN U.S.A.
part of the SMOOTH TRANSITION DOK SYSTEM
TM
RHH HYDRA-RITE
TM
Dock Leveler Shown

Questions and Answers:

RITE-HITE Hydra-Rite RHH-4000 Specifications

General IconGeneral
BrandRITE-HITE
ModelHydra-Rite RHH-4000
CategoryLifting Systems
LanguageEnglish

Summary

SAFETY WARNINGS

Lockout/Tagout Procedures

Procedures for safely de-energizing equipment before maintenance.

General Safety Definitions

Explains DANGER, WARNING, CAUTION, and IMPORTANT safety levels.

Operational Safety Warnings

Critical safety instructions for operating the dock leveler.

Safety Devices

Instructions for using safety devices like Safe-T-Strut.

OWNER RESPONSIBILITY

Owner's Duties and Training

Outlines owner's responsibilities for safe operation and maintenance.

OPERATION INSTRUCTIONS

Normal Operation

Steps for raising and lowering the dock leveler during normal use.

Below Dock Loading Operation

Instructions for operating the leveler for below dock loading.

End Loading Operation

Procedures for end loading operations at dock level or above.

Storing the Leveler

How to properly store the dock leveler when not in use.

MAINTENANCE PROCEDURES

Suggested Leveler Maintenance Schedule

Daily, 90-day, and 360-day maintenance tasks for the dock leveler.

Hydraulic System Maintenance

Procedures for inspecting and maintaining hydraulic components.

HYDRAULIC LEVELER ADJUSTMENTS

ARTD Limit Switch Adjustment

Adjusting the Automatic Return to Dock (ARTD) limit switch.

Shuttle Valve Adjustment

Adjusting the shuttle valve for proper leveler descent speed.

Sequence Valve Adjustment

Adjusting the sequence valve for proper lip extension control.

HYDRAULIC POWERED LEVELER TROUBLESHOOTING

Common Leveler Problems and Solutions

Troubleshooting guide for common issues like platform not raising or lip not extending.

HYDRAULIC SCHEMATICS

Haldex Power Unit Schematic

Diagram of hydraulic system for Haldex power units.

Bucher Power Unit Schematic

Diagram of hydraulic system for Bucher power units.

ELECTRICAL WIRING CHARTS

Motor Connection Detail and FLA Ratings

Charts for motor FLA ratings and wire size based on load and length.

REPLACEMENT PARTS - BASE UNIT

Base Unit Parts Identification

List of replacement parts for the base unit with part numbers.

TYPE 1 CONTROL BOX PARTS

Control Box Components List

List of parts for the Type 1 control box.

REPLACEMENT PARTS - HYDRA-RITE™ UNIT

Hydra-Rite Unit Parts Identification

List of replacement parts for the Hydra-Rite™ unit.

HYDRAULIC REPLACEMENT PARTS - HYDRA-RITE™ (HALDEX POWER UNIT)

Haldex Power Unit Parts List

Replacement parts for the Hydra-Rite™ with Haldex power unit.

HYDRAULIC REPLACEMENT PARTS - BASE (HALDEX POWER UNIT)

Base Haldex Power Unit Parts

Replacement parts for the Base unit with Haldex power unit.

HYDRAULIC REPLACEMENT PARTS - HYDRA-RITE™ (BUCHER POWER UNIT)

Bucher Power Unit Parts List

Replacement parts for the Hydra-Rite™ with Bucher power unit.

HYDRAULIC REPLACEMENT PARTS - BASE (BUCHER POWER UNIT)

Base Bucher Power Unit Parts

Replacement parts for the Base unit with Bucher power unit.

AUTOMATIC RETURN TO DOCK PARTS - HYDRA-RITE™

ARTD Parts for Hydra-Rite™

Replacement parts for the Automatic Return to Dock feature.

ENDLOAD LEG OPTION PARTS

Endload Leg Components

Parts list for the endload leg option.

SAFE-T-LIP (2-3-2) ASSEMBLY PARTS

Safe-T-Lip Assembly Components

Parts for the Safe-T-Lip (2-3-2) assembly.

REPLACEMENT PARTS - ELECTRICAL

Electrical Component Parts List

List of electrical replacement parts and their part numbers.

RITE-HITE® STANDARD WARRANTY

Warranty Terms and Limitations

Details of the standard warranty, coverage, and liability limitations.

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