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RKC INSTRUMENT RZ100 - Mounting and Removing Procedures; Wiring; Terminal Configuration; Wiring Example

RKC INSTRUMENT RZ100
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®
RKC INSTRUMENT INC.
The first edition: MAY 2015 [IMQ00]
HEADQUARTERS: 16-6, KUGAHARA 5-CHOME, OHTA-KU TOKYO 146-8515 JAPAN
PHONE: 03-3751-9799 (+81 3 3751 9799) E-mail: info@rkcinst.co.jp
FAX: 03-3751-8585 (+81 3 3751 8585) Website: http://www.rkcinst.com
MAY 2015
Company names and product names used in this manual are the trademarks or
registered trademarks of the respective companies.
6. OPERATION FLOW
Setting Example
Set a Set value (SV) to 200 C
Set Autotuning (AT)
Change the type of Alarm 1 from “Deviation high” to “Deviation high/low
7. ERROR DISPLAYS
Input error displays
Display Description Solution
Measured value (PV)
[Flashing]
Measured value (PV) exceeds
the input range.
Prior to replacing the sensor, always turn
the power OFF or change to STOP with
RUN/STOP transfer.
Check input range, sensor and sensor
connection.
oooo
[Flashing]
Over-scale
Measured value (PV) is above
the display range limit high.
uuuu
[Flashing]
Underscale
Measured value (PV) is below
the display range limit low.
Self-diagnostic error
If two or more errors occur simultaneously, the total summation of these error codes is displayed.
Description Display Output Communication Solution
Adjustment data error
Indication
lamp:
All lamp
turns off
All output is
OFF
Error code “1” is
displayed
Turn off the power at
once.
If an error occurs after
the power is turned on
again, please contact
RKC sales office or the
agent.
Data back-up error
Error code “2” is
displayed
A/D conversion error/
Temperature compensation error
Error code “4” is
displayed
Power supply voltage is abnormal All display
is OFF
No response
Watchdog timer
A
utomatically (in 2 seconds)
A
utomatically (in 2 seconds)
Symbol
K J T S r E B n
Input type
Thermocouple (TC)
K J T S R E B N
Symbol
P W U L PT JP
Input type
Thermocouple (TC) RTD
PL II
W5Re/
W26Re
U L Pt100 JPt100
0 InP
@C K
1 400
@C 0
Input type/Input range Display
Input symbol
Unit for input and SV display (C or F)
Input type symbol (Refer to right table)
Input range high
Input range low
Control is stopped by entering the Initial setting mode.
To enter the Initial setting mode, you need to set the “Set data lock” to
allow access to the Initial setting mode.
Power ON
Set value change and registration
The highlighted digit indicates which digit can be set. Press shift key to go to a
different digit. Every time the shift key is pressed, the highlighted digit moves.
However, the changed data is not stored by the operation of the Up and Down keys
alone. In order to store the new parameter value, the SET key must be pressed within
1 minute after the new value is displayed. The new value will then be saved and the
display will move to the next parameter.
If no key operation is performed within 1 minute without pressing the SET key, this
instrument returns to the PV/SV monitor screen and the set value will not be changed.
(except the Initial setting mode)
1328
@C 0
Monitor display mode
[PV/SV monitor]
[Change]
1328
0000
SV setting mode
[Set value (SV)]
Dimly lit Highlighted
(Twice) (Twice)
[Set]
1328
0 2 00
SV setting mode
[Set value (SV)]
Highlighted
[Store]
1328
@ 200
Monitor display mode
[PV/SV monitor]
1328
@C 0
Monitor display mode
[PV/SV monitor]
[Change]
1 AL1
0010
Parameter setting mode
[Alarm 1 set value]
[Change]
1 ATU
0000
Parameter setting mode
[Autotuning]
[Set]
Highlighted
1 ATU
0001
Parameter setting mode
[Autotuning]
[Store]
1 STU
0000
Parameter setting mode
[Startup tuning
]
Return to the
Monitor display
mode
AT lamp flashing
[AT start]
1328
@C 0
Monitor display mode
[PV/SV monitor]
[Change]
1 Cod
0000
Initial setting mode
[Initial setting code]
ALM1
0001
(Fifth)
Initial setting mode
[Alarm 1 type]
Highlighted
[Set]
ALM1
0002
Initial setting mode
[Alarm 1 type]
1: Deviation high 2: Deviation high/low
ALM2
0001
Initial setting mode
[Alarm 2 type]
[Store]
2 seconds
or more
Press the
key
until the AT
screen
2 seconds
or more
[Change]
Return to the
Monitor display
mode
Err
0001
Err
0002
Err
0004
Flashing
Flashing
Flashing
: Parameters displayed in the Expanded display mode.
(Expanded display mode can be configured in the initial setting mode)
If RUN/STOP transfer is attempted while the
instrument shows a Monitor display mode
other than PV/SV monitor, the following
screen is displayed for one second after
having pressed the key for one
second, then the screen before the ke
y
operation is displayed.
RUN/STOP transfer
Press and hold the key for 1 second
PV/SV monitor
1328
@C 0
[RUN state (factory set value)
Measured value (PV)
[Display range]
Measured range low (5 % of
Measured range) to Measured range
high (5 % of Measured range)
Set value (SV)
[Display range]
Setting limiter low to Setting limiter high
(Factory set value: 0 or 0.0)
Monitor Display Mode
<
A
ctions when changed
to STOP mode >
Control: OFF
Alarm: OFF
Output: OFF
AT: AT canceled
1328
SToP
[STOP state]
STOP display
Comprehensive alarm state
(ALM)
[Display range]
0: Alarm OFF or No alarm
1: Alarm ON
1 ALM
0000
1 CT1
0 0.0
Current transformer 1 (CT1)
input value monitor
[Display range]
0.0 to 100.0 A
1 CT2
0 0.0
Current transformer 2 (CT2)
input value monitor
[Display range]
0.0 to 100.0 A
Manipulated output value
[Cool-side]
[Display range]
5.0 to
Cool-side output limiter (high)
1 MVc
0 0.0
Return to the first parameter
[PV/SV monitor]
Alarm 1
Alarm 2
Heater break alarm 1 (HBA1)
Heater break alarm 2 (HBA2)
Manipulated output value
[Heat-side]
[Display range]
PID control:
Output limiter low to
Output limiter high
Heat/Cool PID control:
5.0 to
Heat-side output limiter (high)
1CMV
0 0.0
1 r-S
S rUn
1 r-S
SToP
To transfer the mode [from RUN to STOP]
To transfer the mode [from STOP to RUN]
RUN/STOP transfer except the above
While pressing the
key, press
the key for
2 seconds or more
While pressing the
key, press
the key for
2 seconds or more
CMPS
0000
CMrM
0000
SV Setting Mode
Dimly lit
1328
0000
Set value (SV)
[Setting range]
Setting limiter low to
Setting limiter high
Highlighted
(Setting can be changed)
Interlock release
[Setting range]
oFF: Interlock release
on: Interlock state
1 ILr
0 oFF
0: RKC communication
1: Modbus
Communication protocol
0: 2400 bps
1: 4800 bps
2: 9600 bps
3: 19200 bps
4: 38400 bps
Communication speed
bPS
0002
Set value Data bit Parity bit Stop bit
0 8 Without 1
1 8 Without 2
2 7 Even 1
3 7 Even 2
4 7 Odd 1
5 7 Odd 2
6 8 Even 1
7 8 Odd 1
8 8 Even 2
9 8 Odd 2
10 7 Without 1
11 7 Without 2
Setting range of RKC communication: 0 to 11
Setting range of Modbus: 0, 1, 6, 7, 8, 9
Data bit configuration
bIT
0000
0 to 150 (1.666) ms
Interval time
InT
0005
Communication response monitor
Return to the first parameter [Communication protocol]
setting item
Communication Setting Mode
[Figures on the SV display show a “factory set value.”]
Communication Setting Mode is displayed when “Communication function (optional) is specified.”
0 to 99 (RKC communication)
1 to 99 (Modbus)
Device address
Add
0000
To Initial Setting
Mode
2 seconds
or more
2 seconds
or more
Unused
Communication response monitor
0: Normal response
1: Overrun error
2: Parity error
4: Framing error
8: Receive buffer overflow
While pressing the
key, press
the key
While pressing the
key, press
the key for
2 seconds or more
press the key
While pressing the key,
1 ATU
0000
Autotuning (AT)
0: PID control
1: AT
1 STU
0000
Startup tuning (ST)
0: ST unused
1: Execute once
2: Execute always
1 dd
0060
Derivative time
0 to 3600 seconds (0: PI action)
1 II
0240
Integral time
0 to 3600 seconds (0: PD action)
0 to 9999
(Unit: C [F])
LBA deadband (LBD)
H LBd
0000
1 PP
0030
Proportional band [heat-side]
0 (0.0) to Input span
(Unit: C [F])
ON/OFF control when P = 0
(0.0).
1 Ar
0100
Anti-reset windup (ARW)
0 to 100 % of Proportional band
[heat-side]
(0: Integral action is always OFF)
AL1`
-010
1999 (199.9) to 9999 (999.9)
(Unit: C [F])
Alarm 1 set value (ALM1) [low]
(Displayed when alarm code U, X,
Y or Z is selected.)
Alarm 1 set value (ALM1)
(Displayed when alarm code A to
T, V or W is selected.)
Alarm 1 set value (ALM1) [high]
(Displayed when alarm code U, X,
Y or Z is selected.)
1999 (199.9) to 9999 (999.9)
(Unit: C [F])
[Figures on the SV display show a “factory set value.”]
1 AL1
0010
Parameter Setting Mode
0.0 to 100.0 A
(0.0: HBA function OFF)
Heater break alarm 1 (HBA1)
set value
HBA1
000.0
0.0 to 100.0 A
(0.0: HBA function OFF)
Heater break alarm 2 (HBA2)
set value
HBA2
000.0
0.1 to 200.0 minutes
Control loop break alarm (LBA)
time
H LBA
008.0
1 dF
0001
PV digital filter
0 to 100 seconds
(0: Unused)
2 seconds
or more
Alarm 2 set value (ALM2)
(Displayed when alarm code A to
T, V or W is selected.)
Alarm 2 set value (ALM2) [high]
(Displayed when alarm code U, X,
Y or Z is selected.)
1999 (199.9) to 9999 (999.9)
(Unit: C [F])
1 AL2
0010
1999 (199.9) to 9999 (999.9)
(Unit: C [F])
Alarm 2 set value (ALM2) [low]
(Displayed when alarm code U, X,
Y or Z is selected.)
AL2`
-010
Proportional cycle time [heat-side]
1 TT
0020
1 to 100 seconds
1 Pc
0100
Proportional band [cool-side]
1 to 1000 % of Proportional band
[heat-side]
1 Pb
0000
PV bias
1999 (199.9) to 9999 (999.9)
(Unit: C [F])
1 t t
0020
Proportional cycle time [cool-side]
1 to 100 seconds
1 db
0000
Overlap/Deadband
10 (10.0) to 10 (10.0)
(Unit: C [F])
Return to the first parameter [Alarm 1 set value
(ALM1)] setting item
Initial setting mode
0: Lock
1: Unlock
1 LCK
0000
Set data lock
Parameters other than Set value
(SV) and Alarm set value (ALM1,
ALM2)
0: Unlock
1: Lock
Alarm set value (ALM1, ALM2)
0: Unlock
1: Lock
Set value (SV)
0: Unlock
1: Lock
1 PTU
0000
Fine tuning
3 to 3
(0: Unused)
While pressing the
key, press
the key for
2 seconds or more
While pressing the
key, press
the key for
2 seconds or more
Reception status monitor *
Transmission status monitor *
* Each time signal is sent or received,
0 and 1 are displayed in turns.
Instrument serial number monitor
1 InP
0000
Input type
0000: TC input K 1001: TC input B
0001: TC input J 1010: TC input
0010: TC input L W5Re/W26Re
0011: TC input E 1011: TC input PLII
0100: TC input N 1100: RTD input
0101: TC input T Pt100
0110: TC input U 1101: RTD input
0111: TC input R JPt100
1000: TC input S
P 813
0000
ROM version
PV display: Version number
SV display: Running number
P oCo
0001
Control output assignment
0: No assignment
1: PID control: Output 1 (OUT1)
Heat/Cool PID control:
Heat-side output: Output 1 (OUT1)
Cool-side output: Output 2 (OUT2)
2: PID control: Output 2 (OUT2)
Heat/Cool PID control:
Heat-side output: Output 2 (OUT2)
Cool-side output: Output 1 (OUT1)
3: Heat-side output: Output 1 (OUT1)
Cool-side output: Output 3 (OUT3)
4: Heat-side output: Output 2 (OUT2)
Cool-side output: Output 3 (OUT3)
Setting range of PID control: 0 to 2
Return to the Cod 0000
Return to the Cod 0001
Return to the Cod 0002
P TCJ
0000
Holding peak value ambient
temperature monitor
120 to 120 C
dSEL
0000
Display mode selection
0: Standard display mode
1: Expanded display mode
Return to the Cod 0003
Code No.: 0003
1 Cod
0003
Initial setting code
Alarm Type List
Set
value
Code Type
0 N
None
1 A
Deviation high
2 C
Deviation high/low
3 H
Process high
5 B
Deviation low
6 D
Band
7 J
Process low
9 Q
Deviation high with re-hold action
10 T
Deviation high/low with re-hold action
11 K
Process high with hold action
13 R
Deviation low with re-hold action
15 L
Process low with hold action
16 X
Deviation high/low
(High/Low individual setting)
17 U
Band (High/Low individual setting)
18 Z
Deviation high/low with re-hold action
(High/Low individual setting)
19 E
Deviation high with hold action
20 G
Deviation high/low with hold action
21 F
Deviation low with hold action
22 Y
Deviation high/low with hold action
(High/Low individual setting)
23 V
SV high
24 W
SV low
25 4
Monitor during RUN
26 2
Control loop break alarm (LBA)
Refer to a separate RZ100/RZ400/RS100/RS400
Instruction Manual (IMR02Y03-E) for the
parameters which are displayed when the displa
y
mode is set to the “Expanded display mode.”
Code No.: 0000
1 Cod
0000
Initial setting code
0 to 25
(except 4, 8, 12 and 14 that are not
allowed to be set)
Refer to Alarm Type List
ALM1
0001
Alarm 1 type
PGdP
0000
Decimal point position
0: No decimal place
1: One decimal place
(Based on input type)
(Refer to Range Code Table)
PGSL
0000
Input range low
Measured range low to
(Input range high 1digit)
(Refer to Range Code Table)
PGSH
0400
Input range high
(Input range low 1digit) to
Measured range high
(Refer to Range Code Table)
0 to 26
(except 4, 8, 12 and 14 that are
not allowed to be set)
Refer to Alarm Type List
ALM2
0001
Alarm 2 type
Code No.: 0001
1 Cod
0001
Initial setting code
Code No.: 0002
1 Cod
0002
Initial setting code
P WTH
0000
Integrated operating time
(upper-digits)
0 to 9999 (10000) hours
P WTL
0000
Integrated operating time
(lower-digits)
0 to 9999 hours
0: No assignment
1: Output 1 (OUT1)
2: Output 2 (OUT2)
3: Output 3 (OUT3)
oAL1
0003
Output assignment of Alarm 1
0: No assignment
1: Output 1 (OUT1)
2: Output 2 (OUT2)
3: Output 3 (OUT3)
oAL2
0003
Output assignment of Alarm 2
0: No assignment
1: Output 1 (OUT1)
2: Output 2 (OUT2)
3: Output 3 (OUT3)
oHB1
0000
Output assignment of
Heater break alarm 1
0: No assignment
1: Output 1 (OUT1)
2: Output 2 (OUT2)
3: Output 3 (OUT3)
oHB2
0000
Output assignment of
Heater break alarm 2
JAE0
0000
Instrument serial number is displayed.
Display can be scrolled left and right
with the Up/Down keys.
RZ40
0-Mn
Model code monitor
Model code is displayed.
Display can be scrolled left and right
with the Up/Down keys.
Parameters in the Initial setting mode should be
set according to the application before setting any
parameters related to operation. Once the
Parameters in the Initial setting mode are set
correctly, no further changes need to be made to
parameters for the same application under normal
conditions. If they are changed unnecessarily, it
may result in malfunction or failure of the
instrument. RKC will not bear any responsibility
for malfunction or failure as a result of improper
changes in the Initial setting mode.
WARNING
!
Initial Setting Mode
: These parameters may not be displayed depending
on the specification.
: Parameters displayed in the Expanded display mode.
(If display requirements are satisfied)
Output limiter high
[Heat-side output limiter (high)]
PID control:
Output limiter low to 105.0 %
Heat/Cool PID control:
0.0 to 105.0 %
H oLH
105.0
Output limiter low
[Cool-side output limiter (high)]
PID control:
5.0 % to Output limiter high
Heat/Cool PID control:
0.0 to 105.0 %
H oLL
-05.0
Minimum ON/OFF time of
proportioning cycle [heat-side]
1 MT
0000
0 to 1000 ms
Minimum ON/OFF time of
proportioning cycle [cool-side]
1 Mt
0000
0 to 1000 ms
0: Energized
1: De-energized
(Contact open or closed when
the STOP)
2: De-energized
(Contact open when the STOP)
EXC1
0000
Output 1 (OUT1)
energize/de-energize when
assigned to alarm
0: Energized
1: De-energized
(Contact open or closed when
the STOP)
2: De-energized
(Contact open when the STOP)
EXC2
0000
Output 2 (OUT2)
energize/de-energize when
assigned to alarm
0: Energized
1: De-energized
(Contact open or closed when
the STOP)
2: De-energized
(Contact open when the STOP)
EXC3
0000
Output 3 (OUT3)
energize/de-energize when
assigned to alarm

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