Assembly instructions
Valdivia
Order No.
1140
Stage 28, the gaff sails, plans 5 and 6
Part Description Material Dimensions No. Note
No. off
28.1 Schooner sail Sailcloth Oversize 1
“ST” Doubler strip Sailcloth As plan 9 Self-adh., G
28.1 A-h Doublers Sailcloth Die-cut --- Self-adh., G
28.2 Mainsail Sailcloth Oversize 1
28.2 A-h Doublers Sailcloth Die-cut --- Self-adh., G
28.3 Thimble Alum. eyelet 2.5 Ø x 2.5 18 FS
28.4 Sail batten Hard PVC As plan 5 Self-adh.
28.5 Mast ring Brass 19 Ø x 2 24 FS
28.6 S-hook Brass 0.8 Ø x 7 24 FS
28.7 Mainsail foot stretcher Beige thread 0.4 Ø x 300 1
28.8 Lashing Beige thread 0.4 Ø x 200 7
- Make the mast ring soldering tool from a clothes peg as
shown in Fig. 276.
- Solder the mast rings 28.5 to the S-hooks 28.6. Bend the
S-hooks as shown and open them up slightly - Fig. 276.
- Paint the mast rings, connect them to the sails as shown
on plan 3 and close the S-hooks - Fig. 277.
- Tie the mainsail foot stretcher 28.7 to the rear lower thim-
ble of the mainsail - plan 3.
- Fix the lashings 28.8 to the remaining corner thimbles in
the mainsail and schooner sail.
29
- Fit the doubler strips, tablings and thimbles to the schoo-
ner sail 28.1 and mainsail 28.2 as described in Stage 27.
Mark the cloth sections on the sails.
- Cut the five sail battens 28.4 from hard PVC sheet
(approx. 95 x 95 mm), and drill the 1 mm Ø holes as shown
on the plan. Peel off the backing film and apply the battens
to the sails in the positions shown on the plan. Sew the
ends of the battens to the sails with thread to prevent them
coming loose.
- Burn the 1.2 mm Ø holes for the mast rings and lacings.
Stage 29, topsail and Fisherman sail, plans 4 and 5
Part Description Material Dimensions No. Note
No. off
29.1 Topsail Sailcloth Oversize 1
“ST” Doubler strip Sailcloth As plan 2 Self-adh., G
29.1 A-e Doublers Sailcloth Die-cut --- Self-adh., G
29.2 Fisherman sail Sailcloth Oversize 1
29.2 A-e Doublers Sailcloth Die-cut --- Self-adh., G
29.3 Thimble Alum. eyelet 2.5 Ø x 2.5 7 FS
29.4 Mast ring Brass 16 Ø x 2 6 FS
29.5 S-hook Brass 0.8 Ø x 7 6 FS
- Fit the doubler strips, tablings and thimbles to the topsail
29.1 and Fisherman sail 29.2 as described in Stage 27.
Mark the cloth sections on the sails as shown.
- Assemble six mast rings by soldering parts 29.4 and 29.5
together, and attach them to the topsail.
Stage 30, attaching the gaff sails
Part Description Material Dimensions No. Note
No. off
30.1 Pulley block Brass 6 x 11.5 2 FS
30.2 Split pin Brass 1.5 Ø x 1.5 x 15 2 FS
30.3 Parrel Beige thread 0.4 Ø x 200 3
30.4 Bead Glass 3.5 Ø 20 FS
30.5 Throat halyard Beige thread 0.7 Ø x 1600 2
30.6 Peak halyard Beige thread 0.7 Ø x 2700 2
30.7 Self-locking nut Steel M2 1 FS
30.8 Belaying pin Machined brass 3 Ø x 25 35 FS
30.9 Reefing lanyard Beige thread 0.7 Ø x 1000 1
30.10 Pulley block Brass 5 Ø 1 FS
30.11 Main boom lacing Beige thread 0.4 Ø x 1100 1
30.12 Main gaff lacing Beige thread 0.4 Ø x 1300 1
30.13 Reefing line Beige thread 0.7 Ø x 300 2
30.14 Reefing line Beige thread 0.7 Ø x 450 2
30.15 Reefing cleat Plastic 15 1 FS
30.16 Schooner boom lacing Beige thread 0.4 Ø x 600 1
30.17 Schooner gaff lacing Beige thread 0.4 Ø x 900 1
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