ROBEL ROGRIND E3 13.49HSK User Manual

105 pages

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Content

13.49 Vers. 3 1

OPERATING MANUAL

ROGRIND E

13.49HSK Model 3

Hybrid Rail Head Profile Grinding Machine

Table of Contents3
General7
About These Instructions7
General Regulations7
Intended Audience for this Operating Manual8
Liability Exclusions8
Copyright9
Acceptance, Equipment and Operating Licence9
Validity of These Instructions9
Safety10
Designated Use10
Foreseeable Misuse10
Conventions of Layout11
Design Changes, Original Parts12
Protective Devices12
Safety Regulations13
Qualifications of Staff13
Personal Protective Equipment14
Instructions for Particular Types of Hazards15
Accident Prevention18
First Aid19
Fire Safety19
Technical Data20
Drive20
Energy Supply20
Grinding Spindle20
Dimensions20
Weight20
Abrasives21
Plunging Depth21
Noise Emissions and Vibration21
Noise Emission21
Vibration21
Operating Conditions22
Brake Test22
Description of Machine23
Overview23
Control Elements25
Dead Man's Brake25
Control System (PLC)26
Tilt Adjustment Handwheel27
Grinding Depth Infeed27
Track Width Adjustment28
Motor Stop Button28
Safety Device30
Accessory (Available to Order)30
Signs and Labels31
Signs and Labels Used31
Position on the Machine33
Work Place34
Structure Gauge35
Operating Conditions37
Operating37
Storage37
Transport39
Retracting the Handles40
Centre of Mass40
Putting the Machine into Operation41
Re-Railing41
Preparing the Machine41
Place the Machine on the Track43
Mounting the Outrigger44
Retracting the Handles45
Adjusting the Track Width of the Outrigger46
Checking the Machine48
Grinding Spindle and Abrasive48
Electric Motor49
Dead Man's Brake53
Starting the PLC54
Operating the PLC55
Button Function55
Switch on Illumination56
Setting the Zero Point58
PLC Settings58
Stepper Manually60
Put into Service61
Debugging61
Service64
Brightness66
Date/Hour67
Country Settings69
Contact69
Starting the Motor70
Test Run71
Working with the Machine73
General Information on the Grinding Process73
Grinding Vignole Rails74
Evaluate the Grinding Pattern76
Switching off the Engine77
Unrailing the Machine78
Preparing the Machine78
Dismantling the Outrigger79
Lifting the Machine off the Rail80
Connecting the Electric Motor81
Maintenance82
Maintenance Schedule83
Changing the Abrasive84
Preparing the Machine84
Moving into Change Position85
Changing the Abrasive90
Servicing the Dead Man's Brake93
Lubrication93
Pivot Bearings93
Gear Wheels94
Grinding Spindle Infeed95
Tilt Adjustment Handwheel95
Grinding Spindle96
Cleaning and Care98
Troubleshooting99
Warning and Error Messages of PLC Control99
Display Remains Dark100
LED Illuminated100
LED Is Not Illuminated100
Unblock Infeed Drive101
Remove Cover101
Check Chain Tension102
Adjust Chain Tension102
Perform a Reference Run on the Depth Infeed103
Environmental Protection and Disposal104
Environmental Protection104
Disposal104
Appendix105

Questions and Answers:

J
Jonathan JohnsonAug 18, 2025
What to do if ROBEL Industrial Equipment displays 'Maintenance necessary'?
- A
  amanda75Aug 18, 2025
  If your ROBEL Industrial Equipment displays a 'Maintenance necessary' message, it means maintenance is due or the maintenance interval has not been reset. Perform the required maintenance or reset the maintenance interval.

ROBEL ROGRIND E3 13.49HSK Specifications

General

Brand	ROBEL
Model	ROGRIND E3 13.49HSK
Category	Industrial Equipment
Language	English

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