EasyManua.ls Logo

Robin America EH025 User Manual

Robin America EH025
66 pages
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Page #1 background imageLoading...
Page #1 background image
SERVICE
MANUAL
EH025/EH035
ENGINE
Model
PUB-ES1740
Rev. 05/03

Table of Contents

Question and Answer IconNeed help?

Do you have a question about the Robin America EH025 and is the answer not in the manual?

Robin America EH025 Specifications

General IconGeneral
Displacement24.5 cc
Starting SystemRecoil starter
Ignition SystemCDI
Bore x Stroke28 mm
Fuel Tank Capacity0.5 L
Fuel Mixture Ratio50:1
Maximum Output0.6 kW (0.8 hp) / 7000 rpm

Summary

Specifications

Performance

Maximum Output

Defines the engine's maximum output under specified break-in conditions.

Continuous Rated Output

Specifies the engine's optimal speed for longevity and fuel efficiency.

Max Torque and Fuel Consumption

Details maximum torque and fuel consumption at peak engine output.

Performance Curves

Graphical representation of engine performance metrics like torque and fuel consumption.

General Description of Engine Components

Cylinder Block and Crankcase

Description of the engine's cylinder block and crankcase construction.

Crankshaft and Connecting Rod

Details the construction of the crankshaft and connecting rod.

Piston

Describes the piston material and wear resistance measures.

Piston Rings

Explains the types and materials of the piston rings.

Cam Gear

Details the cam gear's construction and materials.

Cooling System

Describes the engine's forced air-cooling system.

Lubrication System

Explains how the engine's lubrication system operates.

Ignition System

Details the T.I.C. flywheel magneto ignition system.

Carburetor

Describes the diaphragm type carburetor and its calibration.

Air Cleaner

Explains the urethane foam air cleaner element and its function.

Decompression System

Explains the decompression system for easy starting.

Sectional View of Engine

Provides a detailed cross-section of the engine components.

Disassembly and Reassembly

Preparations and Suggestions

Provides essential advice before disassembling or reassembling the engine.

Special Tools (EH025 Only)

Lists specialized tools required for the EH025 model.

Disassembly Procedures

Step-by-step instructions for taking the engine apart.

Reassembly Procedures

Step-by-step instructions for putting the engine back together.

Cylinder Block, Valve Spring & Retainer

Details the reassembly of the cylinder block, valve springs, and retainers.

Connecting Rod, Piston & Piston Rings

Instructions for reassembling the connecting rod, piston, and piston rings.

Cylinder Block and Crankcase

Guidance on installing the cylinder block and crankcase.

Oil Case

Steps for installing the oil case and its components.

Flywheel Installation

How to properly install the flywheel onto the crankshaft.

Ignition Coil Installation

Steps for installing the ignition coil and adjusting the air gap.

Blower Housing Installation

Instructions for installing the blower housing.

Cam Gear Installation

Details on aligning and installing the cam gear.

Push Rod, Cam Lifter & Rocker Arm

Procedures for installing the push rod, cam lifter, and rocker arm assembly.

Camgear Cover Installation

Steps for installing the camgear cover.

Valve Clearance Adjustment

How to adjust the valve clearance to the specified tolerance.

Rocker Cover Installation

Procedures for installing the rocker cover.

Pulley, Fuel Tank & Recoil Starter

Installation of pulley, fuel tank, and recoil starter.

Muffler and Muffler Gasket

Instructions for installing the muffler and its gasket.

Insulator and Insulator Carburetor

How to attach the insulator to the carburetor.

Carburetor and Air Cleaner Assembly

Steps for assembling the carburetor and air cleaner components.

Spark Plug Installation

Proper procedure for installing the spark plug.

Clutch Installation

Instructions for installing the clutch assembly.

Engine Cover, Stop Switch & Plug Cover

Procedures for installing the engine cover, stop switch, and plug cover.

Engine Oil and Oil Gauge

How to fill the engine with oil and check the oil level.

Magneto

Flywheel Magneto

Describes the T.I.C. ignition system for the EH025.

Ignition Checks

Troubleshooting steps for magneto ignition failures.

Automatic Decompression System

Functions and Mechanism

Explains how the automatic decompression system operates.

Inspection

Checks to perform on the decompression system components.

Carburetor

Operation and Construction

Details the operation and construction of the diaphragm carburetor.

Disassembly and Reassembly

Step-by-step guide for disassembling and reassembling the carburetor.

Precautions

Safety and preparatory advice for carburetor maintenance.

Disassembly & Reassembly Procedures

Detailed steps for taking apart and putting back together the carburetor.

Precautions for Inspection

Guidelines for inspecting carburetor components for damage or wear.

Marks on the Carburetor

Explanation of model and date markings on the carburetor.

Recoil Starter

How to Disassemble

Step-by-step instructions for disassembling the recoil starter.

How to Reassemble

Step-by-step instructions for reassembling the recoil starter.

Check After Reassembly

Checks to perform after the recoil starter has been reassembled.

Other Guides

Additional guidance for recoil starter maintenance and repair.

Troubleshooting

Starting Difficulties

Common issues and solutions for engine starting problems.

Fuel System Issues

Problems related to the fuel system affecting engine start.

Compression System Issues

Checks for lack of compression that prevents engine start.

Ignition System Issues

Checks for lack of spark or timing issues.

Engine Misfires

Causes and solutions for engine misfiring.

Engine Stops

Reasons why the engine might stop unexpectedly.

Engine Overheats

Causes and remedies for engine overheating.

Engine Knocks

Reasons for engine knocking sounds.

Engine Backfires Through Carburetor

Causes of engine backfiring into the carburetor.

Installation

Installing the Engine

General guidance on mounting the engine to a machine.

Ventilation Requirements

Importance of fresh air for engine cooling and operation.

Exhaust Gas Discharge

Safety guidelines for discharging exhaust gases outdoors.

Power Transmission

Methods of transmitting power from the engine to driven machines.

Service Data

Clearance Data and Limits

Specifications for various component clearances and their limits.

Torque Specifications

Recommended tightening torques for engine components.

Oil Grade Chart

Guide for selecting the appropriate engine oil based on temperature.

Maintenance and Storage

Daily Maintenance

Routine maintenance tasks to be performed daily.

Initial 20 Hrs. Maintenance

Maintenance required after the first 20 hours of operation.

50 Hrs. (10 Days) Maintenance

Scheduled maintenance tasks every 50 hours or 10 days.

100-200 Hrs. (Monthly) Maintenance

Maintenance schedule for every 100-200 hours or monthly.

Engine Storage

Procedures for storing the engine for extended periods.

Related product manuals