EasyManua.ls Logo

Robin America EH65 User Manual

Robin America EH65
85 pages
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Page #1 background imageLoading...
Page #1 background image
SERVICE
MANUAL
EH63, 64, 65 and EH72
ENGINES
Models
PUB-ES2158
Rev. 08/09

Table of Contents

Questions and Answers:

Robin America EH65 Specifications

General IconGeneral
BrandRobin America
ModelEH65
CategoryEngine
LanguageEnglish

Summary

Specifications

Performance Overview

Maximum Output

Engine output at fully opened throttle after break-in.

Continuous Rated Output

Engine output at optimum governed speed for longevity and fuel efficiency.

Maximum Torque

Torque at output shaft when producing maximum output at certain revolution.

Performance Curves

Graphical representation of horsepower and torque versus engine revolution.

Key Features

Highly Rigid Structure

Details on materials and design for structural integrity.

Long-Lasting Structure

Features contributing to engine durability and lifespan.

Reliability Features

Aspects ensuring consistent and dependable operation.

Compact Design

Information on physical dimensions and configuration.

Engine Component Descriptions

Cylinder and Crankcase

Description of the integrated cylinder and crankcase casting.

Main Bearing Cover

Details on the main bearing cover and its mounting features.

Crankshaft

Information on the forged and induction-hardened crankshaft.

Connecting Rod and Piston

Description of the connecting rod and piston assembly.

Piston Rings

Details on the material and profile of piston rings.

Camshaft

Information about the camshaft's construction and function.

Cylinder Head

Description of the aluminum die-casting cylinder head.

Valve Arrangement

Details on intake and exhaust valve placement and cooling.

Governor System

Explanation of the centrifugal flyweight governor system.

Cooling System

How the flywheel and baffles provide cooling.

Lubrication System

Overview of the full pressure lubrication system.

Ignition System

Description of the transistor-controlled magneto ignition system.

Charging System

Details on the multipolar charging coil.

Carburetor

Description of the down draft carburetor features.

Air Cleaner

Information on the dual-element air cleaner system.

Fuel Pump

Description of the diaphragm-type fuel pump.

Sectional View of Engine

Illustration showing internal engine components.

Disassembly and Reassembly

Preparations and Suggestions

Guidelines for disassembling and reassembling the engine.

Special Tools

Information on specific tools required for disassembly.

Disassembly Procedures

Step-by-step instructions for disassembling the engine.

Reassembly Procedures

Steps for reassembling the engine components.

Crankcase Reassembly

Steps for reassembling the crankcase and related parts.

Cylinder Head, Valves, and Rocker Arm Reassembly

Instructions for reassembling cylinder head components.

Piston Ring and Connecting Rod Reassembly

Procedures for reassembling piston rings and connecting rod.

Main Bearing Cover and Governor Gear Reassembly

Steps for installing the main bearing cover and governor gear.

Engine Oil Filling and Check

Instructions for filling and checking engine oil.

Break-In Operation

Procedure for running in the engine after overhaul.

Lubrication System

Lubrication System Operation and Function

Explanation of how the lubrication system works.

Oil Flow Diagram

Diagram illustrating the path of engine oil.

Fuel System

Fuel Pump Operation

Description of the fuel pump's suction and discharge processes.

Carburetor Operation and Function

Explanation of how the carburetor systems work.

Electric System

Electric System Operation and Function

Overview of the ignition system's features.

Electric System Basic Theory

Explanation of the underlying principles of the ignition system.

Wiring Diagram

Visual guide for electrical connections.

Electric Starter System

Description of the electric starter operation and components.

Spark Plug Cap Inspection

Testing procedures for the spark plug cap.

Spark Plug Inspection and Adjustment

Guidelines for checking and adjusting the spark plug.

Ignition Coil Testing

Procedures for testing ignition coil resistance and air gap.

Charge Coil Testing

Procedure for measuring charge coil resistance.

Regulator Testing

Method for measuring regulator resistance values.

Oil Pressure Switch Function

Explanation of the oil pressure switch operation.

Solenoid Testing

Procedures for checking solenoid operation and resistance.

Troubleshooting Guide

No Engine Operation

Causes and remedies for the engine not operating.

Starting Difficulties

Common issues and solutions for engine starting problems.

Insufficient Output

Causes and remedies for reduced engine power.

Overheating Issues

Causes and remedies for engine overheating.

Rough Idling

Causes and remedies for unstable engine idling.

High Engine Oil Consumption

Causes and remedies for excessive engine oil usage.

High Fuel Consumption

Causes and remedies for increased fuel usage.

Detonation Problems

Causes and remedies for engine detonation.

Engine Misfire

Causes and remedies for engine misfiring.

Engine Installation

Installing the Engine

General guidelines for mounting the engine.

Ventilation Requirements

Importance of proper airflow for engine cooling and operation.

Exhaust Gas Discharge

Safety considerations for exhausting engine gases.

Power Transmission Methods

Methods for transmitting power to driven machinery.

Belt Drive Considerations

Guidelines for using V-belts for power transmission.

Flexible Coupling Installation

Recommendations for using flexible couplings.

Service Data

Standard Dimensions and Service Limits

Specifications for engine part dimensions and tolerances.

Tightening Torque Specifications

Recommended torque values for various engine fasteners.

Maintenance and Storage

Daily Maintenance Checks

Routine checks to perform before operating the engine.

Periodic Maintenance Schedule

Recommended intervals for maintenance tasks.

Spark Arrester Maintenance

Instructions for cleaning and maintaining the spark arrester.

Engine Storage Procedures

Guidelines for storing the engine properly.

Related product manuals