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Robin America EX13 User Manual

Robin America EX13
88 pages
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SERVICE
MANUAL
EX13, 17, 21, 27
SP170, SP210
ENGINES
Models
PUB-ES1934
Rev. 06/09

Table of Contents

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Robin America EX13 Specifications

General IconGeneral
BrandRobin America
ModelEX13
CategoryEngine
LanguageEnglish

Summary

Specifications

Performance

Maximum Output

Describes the maximum output of an engine with throttle fully open and parts broken in.

Continuous Rated Output

Output at optimum governed speed, most favorable for engine life and fuel consumption.

Maximum Torque

Torque at the output shaft when producing maximum output at a specific RPM.

Performance Curves

Graphs showing output and torque characteristics for the EX13D engine.

Features

Extremely Silent - Soft Tone Quality

EX engines are quieter and softer in tone due to OHC system and optimized muffler.

Extremely Easy Start - No Kick-Back

Reliable starting and less pulling force achieved via compression release and new combustion chamber.

Extremely Easy Maintenance

High parts commonality simplifies maintenance and lowers repair costs, allowing tool-free tasks.

Extremely Advanced Technology

Features heavy-duty chain driven OHC, new main bearing cover design, superior cooling/lubrication.

Extreme Power and Performance

Achieves higher power and lower fuel consumption via pentroof combustion chamber and straight intake port.

General Description of Engine Components

Cylinder and Crankcase

Cylinder and crankcase are single-piece aluminum die-casting with an integrated cast iron liner.

Main Bearing Cover

Aluminum die-casting cover mounted on the output shaft side for easy engine interior inspection.

Crankshaft

Made of spheroidal graphite cast iron, induction-hardened crank pin, with pressed-on sprockets.

Connecting Rod and Piston

Heat-treated aluminum alloy connecting rod and piston with grooves for compression and oil rings.

Piston Rings

Piston rings made of special cast iron with specific profiles for top, second, and oil rings.

Camshaft

Camshaft and sprocket made of sintered alloy, featuring intake/exhaust cams and a decompression release lever.

Valve Arrangement

Features chain-driven overhead cam and overhead valve construction for intake and exhaust.

Cylinder Head

Aluminum die-casting with pent roof combustion chamber, with intake/exhaust ports arranged for efficiency.

Governor System

Centrifugal flyweight type governor for maintaining constant engine speed under varying loads.

Cooling System

Forced air-cooling system using a fan (also flywheel) to direct air to the cylinder and head.

Lubrication System

Lubrication of rotating and sliding parts via splashing engine oil from the connecting rod splasher.

Timing Chain

Timing chain system engaged between camshaft and crankshaft sprockets for lubricating upper cylinder head.

Ignition System

Transistor controlled magneto system with fixed ignition timing, consisting of flywheel and ignition coil.

Carburetor

Horizontal draft carburetor calibrated for optimum all-round performance and general-purpose use.

Air Cleaner

Quieter air cleaner using semi-wet urethane foam element, with optional dual element.

Balancer

(Provided only in Model EX27D) Cancels unbalanced inertia force by rotating at crankshaft speed to reduce vibration.

Decompression System

Automatic system on camshaft that opens exhaust valve at compression top to ease recoil starting.

Sectional View of the Engine

Illustrates a cross-sectional view of the engine, showing key components and their layout.

Disassembly and Reassembly

Preparations and Precautions

Key steps and advice before disassembling, including memorizing parts and using correct tools.

Special Tools

Lists specialized tools required for disassembly, such as a flywheel puller.

Disassembly Procedure

Step-by-step guide for disassembling the engine, starting with draining the oil.

Reassembly Procedure

Outlines the process for reassembling engine components after disassembly.

Notes on Reassembly

Crucial points to consider during reassembly, including cleaning and checking parts.

Assembly Steps and Precautions

Detailed steps and precautions for assembling specific engine components like the oil sensor and crankshaft.

Engine Oil

Classification by Oil Grade

Explains API oil grade classifications and recommended grades for Robin Engines.

Classification by Oil Viscosity

Details SAE oil viscosity classifications and their relation to ambient temperature.

Adding and Changing Engine Oil

Provides guidelines for engine oil inspection, filling, and changing intervals.

Magneto

Magneto

Describes the T.I.C. type breakerless magneto ignition system standard specification.

Inspecting the Magneto

Procedures for checking the magneto for defects if the engine has starting or running issues.

Ignition System (EX13,17, 21)

Details the T.I.C. pointless ignition system used in EX13, 17, and 21 models.

Type of Ignition System

Identifies the T.I.C. system and optional components like lamp coil.

Basic Theory

Explains how the step advancing ignition timing system works for easier starting.

Ignition System (EX27)

Explains the ignition system for the EX27 model, including circuit and timing characteristics.

Ignition Coil Internal Circuit

Diagram of the internal circuit of the ignition coil for the EX27.

Ignition Timing Characteristic

Graph showing the linear advancing ignition timing characteristic for the EX27.

Basic Theory

Explains the basic theory behind the EX27 ignition system's timing control.

Wiring Diagram

Model Without Electric Starter (Models EX13, 17, 21 and 27)

Wiring diagram for models without an electric starter.

Model With Electric Starter (Models EX17 and 21)

Wiring diagram for EX17 and 21 models equipped with an electric starter.

Model With Electric Starter (Model EX27)

Wiring diagram for the EX27 model with an electric starter.

Model With Oil Sensor

Wiring diagram illustrating the optional oil sensor system.

Electric Starter

Specifications

Provides specifications for the electric starter for models EX17, 21, and EX27.

Operating Principles

Explains the operating principles of the electric starter system, including magnetic switch and pinion gear engagement.

Component Parts (Models EX17 and EX21)

Illustrates the component parts of the electric starter for EX17 and EX21 models.

Engine Does Not Start

Flowchart for diagnosing and resolving engine starting issues related to the electric starter.

Oil Sensor

Specifications

Specifies the type, resistance, and operating temperature range of the oil sensor.

Construction and Operation

Explains the composition and working principle of the oil sensor, involving a float and magnetic switch.

Automatic Decompression System

Functions and Construction

Details the function and construction of the automatic decompression system for easier engine starting.

Inspection

Guidance on inspecting the release lever mechanism for smooth operation.

Carburetor

Specifications

Lists carburetor specifications like A/C Type, Main Jet, and Pilot Jet for different models.

Functions and Construction

Explains the functions and construction of the float, pilot, main, and choke systems within the carburetor.

Disassembly and Reassembly

Provides procedures for disassembling and reassembling the carburetor, highlighting common malfunctions.

Recoil Starter

Recoil Starter

Details the recoil starter and lists required tools and initial disassembly precautions.

Disassembly Procedure

Step-by-step instructions for disassembling the recoil starter mechanism.

Reassembly Procedure

Step-by-step instructions for reassembling the recoil starter components.

Checking the Recoil Starter After Reassembly

Procedures to check the recoil starter's functionality after reassembly.

Other Guides

Additional tips for handling springs during disassembly and lubrication.

Installation

Installing

General advice on engine installation, considering ease of access for maintenance.

Ventilation

Importance of proper ventilation to prevent overheating and ensure normal engine function.

Exhaust Equipment

Guidelines for exhaust systems, including pipe diameter based on length and safety cover recommendations.

Fuel System

Considerations for fuel tank height, piping, and preventing air/vapor lock.

Power Transmission to Drive Machines

Recommendations for belt drive and flexible coupling installation for power transmission.

Belt Drive

Notes on using V-belts, alignment, and tension for belt drives.

Flexible Coupling

Advice on minimizing run-out and misalignment when using flexible couplings.

Troubleshooting

Engine

Lists conditions for satisfactory engine start and common starting difficulties with causes and remedies.

Standard Repair Tables

Standard Dimensions and Limits of Use

Provides standard dimensions and wear limits for engine parts like cylinder head and crankshaft.

Tightening Torque

Lists specified tightening torques for various engine components like cylinder head bolts and muffler nuts.

Maintenance and Storage

Daily Maintenance (Every 8 Hours of Use)

Daily maintenance tasks including cleaning, checking for leaks, and oil level.

Inspection and Maintenance After the First 20 Hours

Initial inspection and maintenance after 20 hours of operation, primarily changing crankcase oil.

Inspection and Maintenance Every 100 Hours (Every 10 Days)

Maintenance schedule for every 100 hours, including oil change, air cleaner cleaning, and spark plug inspection.

Inspection and Maintenance Every 100 to 200 Hours (Every Month)

Monthly maintenance covering fuel strainer, fuel tank cleaning, and air cleaner element replacement.

Inspection and Maintenance Every 300 Hours

Maintenance checks every 300 hours, focusing on valve clearance inspection.

Inspection and Maintenance Every 500 to 600 Hours (Every 6 Months)

Periodic maintenance every 6 months, involving cylinder head carbon removal and carburetor cleaning.

Maintenance Every 1,000 Hours (Annual Maintenance)

Annual maintenance procedures including engine overhaul, piston ring replacement, and fuel hose replacement.

Engine Storage

Steps for preparing the engine for storage, including draining fuel, oiling cylinder bore, and cleaning exterior.

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