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Robin America EX27 User Manual

Robin America EX27
88 pages
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SERVICE
MANUAL
EX13, 17, 21, 27
SP170, SP210
ENGINES
Models
PUB-ES1934
Rev. 06/09

Table of Contents

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Robin America EX27 Specifications

General IconGeneral
BrandRobin America
ModelEX27
CategoryEngine
LanguageEnglish

Summary

1. SPECIFICATIONS

2. PERFORMANCE

2-1 MAXIMUM OUTPUT

Defines engine output at full throttle after break-in.

2-2 CONTINUOUS RATED OUTPUT

Specifies optimal output for engine life and fuel efficiency.

2-3 MAXIMUM TORQUE

Describes torque at the output shaft at maximum output.

2-4 PERFORMANCE CURVES

Graphical representation of engine output and torque across RPM range.

3. FEATURES

3-1 EXTREMELY SILENT - SOFT TONE QUALITY

Highlights engine noise reduction and sound quality.

3-2 EXTREMELY EASY START - NO KICK-BACK

Describes reliable starting and reduced kick-back.

3-3 EXTREMELY EASY MAINTENANCE

Details ease of maintenance due to common parts and simple procedures.

3-4 EXTREMELY ADVANCED TECHNOLOGY

Covers advanced design features for reliability and durability.

3-5 EXTREME POWER AND PERFORMANCE

Focuses on high power output and low fuel consumption.

4. GENERAL DESCRIPTION OF ENGINE COMPONENTS

4-1 CYLINDER AND CRANKCASE

Details the construction of the cylinder and crankcase.

4-4 CONNECTING ROD AND PISTON

Details the components and design of the connecting rod and piston.

4-13 IGNITION SYSTEM

Details the transistor controlled magneto ignition system.

4-14 CARBURETOR

Describes the horizontal draft carburetor and its setting.

4-17 DECOMPRESSION SYSTEM

Explains the automatic decompression system for easier starting.

4-18 SECTIONAL VIEW OF THE ENGINE

Provides a cross-sectional view of the engine across the shaft.

5. DISASSEMBLY AND REASSEMBLY

5-1 PREPARATIONS AND PRECAUTIONS

Provides guidelines for safe and effective engine disassembly.

5-2 SPECIAL TOOLS

Lists specific tools required for disassembly and reassembly.

5-3 DISASSEMBLY PROCEDURE

Step-by-step instructions for disassembling the engine.

5-4 REASSEMBLY PROCEDURE

General guidelines and steps for engine reassembly.

6. ENGINE OIL

6-1 CLASSIFICATION BY OIL GRADE

Details API classifications for suitable engine oil grades.

6-2 CLASSIFICATION BY OIL VISCOSITY

Explains SAE viscosity grades based on ambient temperature.

6-3 ADDING AND CHANGING ENGINE OIL

Provides procedures for checking and changing engine oil.

7. MAGNETO

7-1 MAGNETO

Describes the T.I.C. type breakerless magneto ignition system.

7-2 INSPECTING THE MAGNETO

Outlines procedures for checking magneto defects.

7-3 IGNITION SYSTEM (EX13,17, 21)

Explains the T.I.C. pointless ignition system for specific models.

7-4 IGNITION SYSTEM (EX27)

Details the ignition system specifically for the EX27 model.

8. WIRING DIAGRAM

8-1 MODEL WITHOUT ELECTRIC STARTER

Wiring diagram for models without an electric starter.

8-2 MODEL WITH ELECTRIC STARTER (Models EX17 and 21)

Wiring diagram for models with electric starter (EX17, 21).

8-3 MODEL WITH ELECTRIC STARTER (Model EX27)

Wiring diagram for the EX27 model with electric starter.

8-4 MODEL WITH OIL SENSOR

Wiring diagram illustrating the oil sensor and control unit connection.

9. ELECTRIC STARTER

9-1 SPECIFICATIONS

Provides specifications for electric starters on EX17, 21, and EX27 models.

9-2 OPERATING PRINCIPLES

Explains the operating principles of the electric starter system.

9-3 COMPONENT PARTS (Models EX17 and EX21)

Details component parts of the electric starter for EX17 and EX21.

(Model EX27)

Illustrates component parts of the electric starter for Model EX27.

10. OIL SENSOR

10-1 SPECIFICATIONS

Lists specifications for the oil sensor type, resistance, and temperature.

10-2 CONSTRUCTION AND OPERATION

Explains the oil sensor's composition, operation, and float mechanism.

11. AUTOMATIC DECOMPRESSION SYSTEM

11-1 FUNCTIONS AND CONSTRUCTION

Details the functions and construction of the decompression system.

11-2 INSPECTION

Provides guidance on inspecting the release lever for smooth operation.

12. CARBURETOR

12-1 SPECIFICATIONS

Lists specifications for main jet, pilot jet, and pilot screw for different models.

12-2 FUNCTIONS AND CONSTRUCTION

Explains the float, pilot, main, and choke systems of the carburetor.

12-3 DISASSEMBLY AND REASSEMBLY

Details procedures for disassembling and reassembling the carburetor.

13. RECOIL STARTER

13-1 RECOIL STARTER

Provides instructions and required tools for recoil starter.

13-1-1 DISASSEMBLY PROCEDURE

Step-by-step guide for disassembling the recoil starter.

13-1-2 REASSEMBLY PROCEDURE

Step-by-step guide for reassembling the recoil starter.

13-1-3 CHECKING THE RECOIL STARTER AFTER REASSEMBLY

Procedures for checking the recoil starter function after reassembly.

14. INSTALLATION

14-1 INSTALLING

Focuses on engine positioning and coupling with equipment.

14-4 FUEL SYSTEM

Covers fuel tank height, fuel pump use, and hose routing.

14-5 POWER TRANSMISSION TO DRIVE MACHINES

Discusses methods for transmitting power to driven equipment.

15. TROUBLESHOOTING

15-1 ENGINE

Covers common engine starting difficulties and their causes.

Poor output

Lists causes and remedies for poor engine output.

Overheat

Identifies causes and remedies for engine overheating.

Excessive engine oil consumption

Addresses causes and solutions for excessive engine oil consumption.

ELECTRIC STARTER

Engine does not start

Troubleshooting flowchart for electric starter issues when the engine fails to start.

2. Battery checking

Evaluates battery voltage and specific gravity for proper function.

Both starter and engine run, but the engine does not start

Checks ignition and fuel systems when starter and engine run but don't start.

16. STANDARD REPAIR TABLES

16-1 STANDARD DIMENSIONS AND LIMITS OF USE

Lists standard dimensions and wear limits for engine parts.

16-2 TIGHTENING TORQUE

Provides specific torque values for various engine bolts and nuts.

17. MAINTENANCE AND STORAGE

17-1 DAILY MAINTENANCE (EVERY 8 HOURS OF USE)

Details daily maintenance tasks and their reasons.

17-3 INSPECTION AND MAINTENANCE EVERY 100 HOURS (EVERY 10 DAYS)

Outlines maintenance tasks for every 100 hours or 10 days.

17-7 MAINTENANCE EVERY 1,000 HOURS (ANNUAL MAINTENANCE)

Details annual maintenance procedures, including overhaul.

17-8 ENGINE STORAGE

Provides instructions for proper engine storage procedures.

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