.I
11.
TROUBLE
SHOOTING
For
a
gasoline engine
to
start and run satisfactorily, the following three reyuirements must be met:
1)
The cylinder filled with a proper fuel-air mixture.
2)
An
appropriate compression in the cylinder.
3)
Good spark at correct time
to
ignite the mixture.
If
all
the three requirements are
not
met simultaneously, an engine can not be started. There are also other factors such as
heavy load at starting and too long an exhaust pipe causing a high back pressure, which contribute to hard starting.
The most
common
causes
of engine troubles are given below.
11-1
STARTING
DIFFICULTIES
Cause
~
Defects in spark plug
Defects
in
high-tension
cable
Defects
in
contact
breaker
Defects
in
magneto
Other defects
in
electric system
Gas leak through head
gasket'or other parts
Defects in piston
assembly
Remedy
1) If contaminated, wash in gasoline, remove
2)
If
spark plug
is
broken and lost insulation,
3)
Adjust spark gap to
0.5
-
0.6mm. (for Model
foreign material and dry.
replace
plug.
EC10)
If cable
is
burnt, replace cable along with coil.
1)
If breaker points are rough, smooth out
surface with emery paper
(#400).
2)
If
breaker point gap
is
incorrect, adjust
it
to
specified
0.4
*
0.05mm (for Model EC10) by
loosening contact support plate lock screws.
3)
If
spark timing is incorrect, adjust
it
to
18"-23" before TDC. (refer to
4-1 1
)
4)
If
breaker
is
defective in insulation, replace
breaker.
5)
If
condenser
is
defective, replace.
1)
If
wire or insulation
is
broken, replace
2)
If
magnetism
is
weak, re-magnetize (at
the
magneto.
magneto maker) or replace.
'
1)
If
stop-button
is
faulty, (short circuiting)
replace or repair.
2)
If
primary wire
is
grounded to the engine
body, insulate
it
with insulating adhesive
tape.
1)
If
head gasket
is
defective, replace.
2)
If
head bolts are loose, tighten.
3)
If
spark plugs are loose, tighten.
4)
If
spark plugs are defective, replace.
1)
If piston
is
worn, replace.
2)
If
cylinder is worn, re-bore and use oversize
piston and piston ring.
(No
oversize for
EC052 and
07-2.)
3)
If
piston rings are worn, replace.
4)
If
piston rings are stuck, clean or replace
rings.
Preventive measure
1)
Use spark plugs of specified heat range.
Do
not
use
poor grade oil. Clean air cleaner and
avoid dust entry.
2)
When spark gap
is
adjusted, if center
el-
trode
is
hit or bent, insulator may get
damaged.
1) Keep air cleaner always clean.
2)
Do
not use poor grade oil. Change oil
regularly.
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