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Robin EC07-2 User Manual

Robin EC07-2
63 pages
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Robin EC07-2 Specifications

General IconGeneral
Engine typeSingle cylinder, 4-stroke, air-cooled
Displacement124cc
Bore x stroke56.5mm x 49.5mm
Fuel consumption1.5L/100km
Ignition systemCDI
CoolingAir-cooled
Starting systemRecoil starter
Dry weight15kg

Summary

Specifications

Engine Specifications Overview

Comprehensive table of specifications for various Robin engine models including performance and dimensions.

Performance

Maximum Output Definition

Explains engine's maximum output, achieved after run-in, with throttle fully open.

Continuous Rated Output Definition

Defines continuous rated output as optimal speed for engine life and fuel efficiency.

Max Torque and Fuel Consumption

Details maximum torque and fuel consumption ratio at maximum engine output.

Features

Compact, Lightweight, Efficient Design

Highlights engine benefits: compactness, low weight, high performance, and low fuel consumption.

Reliable and Easy to Handle

Emphasizes trouble-free operation due to simple design and ease of handling.

Durable for Severe Operation

Notes the engine's high durability for long-term, severe operational use.

Tilted Operation Capability

Describes the engine's ability to operate at up to a 30-degree tilted position.

Easy Starting Features

Mentions optional recoil starter availability for user convenience.

Night Operation Lighting

Details optional lighting kits for various models, enhancing night operation.

Versatile Application Options

Covers engine adaptability with different shaft types and selections.

All-Speed Governor System

Explains the engine's speed control via an all-speed governor for stable operation.

High Vibration Resistance

States the engine's capability to withstand high vibration environments.

General Description of Engine Construction

Sectional Engine Views

Illustrates internal engine components with labeled diagrams for various models.

Crankcase Construction

Details crankcase materials, construction, and variations by engine model.

Base Plate Details

Describes the base plate, its material, and attachment to the crankcase.

Crankshaft and Connecting Rod

Explains the construction and materials of the crankshaft and connecting rod assembly.

Piston Description

Describes piston material, precision machining, and compression ring grooves.

Driving Shaft (P.T.O.)

Details the material and construction of the Power Take-Off shaft.

Cylinder Details

Explains cylinder construction, material, cooling fins, and port arrangement.

Cylinder Head Design

Describes the cylinder head material, cooling fins, and combustion chamber.

Governor System Overview

Introduces the governor system and its role in speed control.

Cooling System Mechanism

Explains the engine cooling system utilizing a fan and blower housing.

Ignition System Details

Describes the flywheel magneto ignition system and timing specifications.

Carburetor Type and Function

Details the horizontal draft float type carburetor used in the engines.

Air Cleaner Function

Explains the semi-wet type air cleaner and its filtering element.

Reduction Equipment for Model B

Describes the reduction gear and pinion system for Model B engines.

Starting Pulley/Recoil Starter

Discusses the types of starting mechanisms available for the engines.

Installation

Engine Mounting Guidelines

Guidelines for proper engine mounting, considering position and anchoring methods.

Ventilation Requirements

Fresh air supply needs for cooling/combustion and temperature limits.

Exhaust Gas Evacuation

Instructions for safe evacuation of exhaust gases, especially for indoor use.

Fuel System Considerations

Guidelines for fuel pipe connection, tank positioning, and filtration.

Power Transmission Methods

Guidance on power transmission like belt drives and flexible couplings.

Wiring Diagrams

Presents wiring diagrams for rope starting and electric starting engines.

Disassembly and Reassembly

Preparations and Suggestions

Advice on disassembly, cleaning, tool requirements, and safety precautions.

Special Tools for Service

Lists and illustrates special tools for engine disassembly, measurement, and inspection.

Disassembly and Reassembly Procedures

Step-by-step procedures for disassembling and reassembling engine components.

Magneto

Magneto Assembly Overview

Describes the magneto assembly: flywheel, ignition coil, and breaker.

Breaker Point Adjustment Procedure

Details checking and adjusting breaker point gap for optimal spark.

Ignition Timing Adjustment

Explains spark timing adjustment using alignment marks and a timing tester.

Magneto Troubleshooting Guide

Covers common magneto issues and troubleshooting steps for starting problems.

Governor

Governor Construction and Operation

Explains the centrifugal flyweight governor system and its operational mechanism.

Governor Linkage Adjustment

Provides procedures for adjusting the governor linkage for various engine models.

High Speed Adjustment Method

Details setting the engine's maximum speed using a tachometer or estimation.

Carburetor

Carburetor Construction and Operation

Describes the float system, throttle valve, choke valve, pilot, and main systems.

Carburetor Disassembly and Reassembly

Outlines procedures for carburetor disassembly and reassembly, emphasizing cleanliness.

Carburetor Adjustments

Explains pilot screw and throttle stop screw adjustments for proper idling speed.

Run In Operation of Reassembled Engine

Trouble Shooting

Starting Difficulties Troubleshooting

Lists causes and remedies for engine starting failures: spark, compression, fuel issues.

Slow-Speed Operation Issues

Addresses problems with low-speed operation, often related to carburetor pilot screw adjustment.

Overheating and Knocking Causes

Explains causes like ignition timing, carbon deposits, and lean fuel mixture.

Power Drop Diagnosis

Identifies reasons for reduced engine power, such as worn parts or clogged systems.

Excessive Fuel Consumption Causes

Discusses factors leading to high fuel usage, primarily rich mixtures or leaks.

Engine Hunting Explanation

Covers causes of unstable engine speed, relating to governor or mixture adjustments.

Other Engine Complaints

Addresses miscellaneous issues like fuel overflow, sudden stops, and abnormal noises.

Checks and Corrections

Maintenance and Storing

Daily Checks and Maintenance

Routine checks for dust, fuel leaks, screw tightness, and oil levels.

50 Hour (10 Day) Checks and Maintenance

Maintenance tasks: cleaning air cleaner and checking spark plug.

100-200 Hour (Monthly) Checks

Periodic maintenance: cleaning fuel strainers, contact points, and changing oil.

500-600 Hour (Semiannual) Checks

Major checks: cylinder head carbon removal and carburetor cleaning.

1000 Hour (Yearly) Checks

Annual maintenance: engine overhauls, piston ring changes, fuel pipe replacement.

Preparation for Long Storage

Steps for storing the engine properly: draining fluids and rust prevention.

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