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RockShox FS-REBA-RL-A6 - User Manual

RockShox FS-REBA-RL-A6
39 pages
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SERVICE MANUAL
GEN.0000000006226 Rev B © 2023 SRAM, LLC
2017+
REBA, BLUTO
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Summary

Safety First

RockShox Service Overview

Part Preparation

Steps for preparing suspension components before commencing service.

Service Procedures

General guidelines for cleaning, seal replacement, and lubrication during service.

Model Code Identification

Guidance on identifying fork models using serial and model codes.

Parts, Tools, and Supplies

RockShox and Common Tools

Essential specialized and general tools for fork maintenance.

Lubricants and Fluids

Recommended oils, greases, and cleaners for suspension.

Safety Instructions

Key safety precautions to follow during suspension servicing.

Torque Values

Lower Leg Removal

Lower Leg Removal Continued

50 Hour Service: Lower Leg Service

50 Hour Service: Lower Leg Service Continued

200 Hour Service: Lower Leg Seal Service

200 Hour Service: Lower Leg Seal Service Continued

Step 7: Press Wiper Seal Flush

Ensuring the wiper seal is flush with the lower leg top surface.

Air Spring Service

Travel Change Adjustment

How to adjust fork travel by replacing the air spring shaft assembly.

Bottomless Token Installation

Adding or removing tokens to fine-tune the fork's bottom-out resistance.

Air Spring Service Procedures

Warning: Eye Hazard

Critical safety warning regarding air pressure release and eye protection.

Notice: Grease Usage

Specific guidance on approved greases for Bluto and Reba forks.

Air Spring Service Procedures Continued

Step 13: Insert Air Spring Assembly

Inserting the assembled air spring into the upper tube.

Step 5: Remove Air Spring Assembly

Pulling the complete air spring assembly out of the upper tube.

Step 8: Replace Floating Seal Head O-rings

Replacing o-rings on the floating seal head with new ones and grease.

Step 14: Install Retaining Ring

Securing the seal head assembly using retaining ring pliers.

Step 9: Replace Air Piston O-ring

Replacing the o-ring on the air piston with grease.

Step 12: Install Seal Head Assembly

Assembling the floating seal head, washers, and guide onto the air shaft.

Motion Control DNA Damper Service

Motion Control DNA Damper Service Continued

Step 10: Replace Seal Head O-rings

Replacing the outer and inner seal head o-rings with new ones.

Step 21 a: Install Adjustment Knobs

Reinstalling adjustment knobs and tightening bolts for RCT3 and RL models.

Step 4: Replace Piston O-ring and Glide Ring

Replacing the o-ring on the compression damper piston and installing a glide ring.

Step 7: Remove Rebound Damper and Seal Head

Detaching the rebound damper and its associated seal head.

Step 15: Install Retaining Ring

Securing the rebound seal head with a retaining ring using pliers.

Step 21 b: Reassemble RL Remote Cable Stop

Reassembling the cable stop collar, spool, and tightening the set screw for RL Remote.

Step 12: Install Seal Head on Damper Shaft

Attaching the seal head back onto the damper shaft.

Step 19: Install Compression Damper

Inserting and rotating the compression damper into the upper tube.

Step 13: Insert Rebound Damper Piston

Inserting the rebound damper piston into the upper tube at an angle.

Reba 26 Rebound Damper Service

Reba 26 Rebound Damper Service Continued

Step 13: Install Retaining Ring

Securing the rebound seal head with a retaining ring using pliers.

Lower Leg Assembly

Lower Leg Assembly Continued

Step 9: Pressurize Air Spring

Inflating the air spring to the recommended pressure using a shock pump.

Summary

Safety First

RockShox Service Overview

Part Preparation

Steps for preparing suspension components before commencing service.

Service Procedures

General guidelines for cleaning, seal replacement, and lubrication during service.

Model Code Identification

Guidance on identifying fork models using serial and model codes.

Parts, Tools, and Supplies

RockShox and Common Tools

Essential specialized and general tools for fork maintenance.

Lubricants and Fluids

Recommended oils, greases, and cleaners for suspension.

Safety Instructions

Key safety precautions to follow during suspension servicing.

Torque Values

Lower Leg Removal

Lower Leg Removal Continued

50 Hour Service: Lower Leg Service

50 Hour Service: Lower Leg Service Continued

200 Hour Service: Lower Leg Seal Service

200 Hour Service: Lower Leg Seal Service Continued

Step 7: Press Wiper Seal Flush

Ensuring the wiper seal is flush with the lower leg top surface.

Air Spring Service

Travel Change Adjustment

How to adjust fork travel by replacing the air spring shaft assembly.

Bottomless Token Installation

Adding or removing tokens to fine-tune the fork's bottom-out resistance.

Air Spring Service Procedures

Warning: Eye Hazard

Critical safety warning regarding air pressure release and eye protection.

Notice: Grease Usage

Specific guidance on approved greases for Bluto and Reba forks.

Air Spring Service Procedures Continued

Step 13: Insert Air Spring Assembly

Inserting the assembled air spring into the upper tube.

Step 5: Remove Air Spring Assembly

Pulling the complete air spring assembly out of the upper tube.

Step 8: Replace Floating Seal Head O-rings

Replacing o-rings on the floating seal head with new ones and grease.

Step 14: Install Retaining Ring

Securing the seal head assembly using retaining ring pliers.

Step 9: Replace Air Piston O-ring

Replacing the o-ring on the air piston with grease.

Step 12: Install Seal Head Assembly

Assembling the floating seal head, washers, and guide onto the air shaft.

Motion Control DNA Damper Service

Motion Control DNA Damper Service Continued

Step 10: Replace Seal Head O-rings

Replacing the outer and inner seal head o-rings with new ones.

Step 21 a: Install Adjustment Knobs

Reinstalling adjustment knobs and tightening bolts for RCT3 and RL models.

Step 4: Replace Piston O-ring and Glide Ring

Replacing the o-ring on the compression damper piston and installing a glide ring.

Step 7: Remove Rebound Damper and Seal Head

Detaching the rebound damper and its associated seal head.

Step 15: Install Retaining Ring

Securing the rebound seal head with a retaining ring using pliers.

Step 21 b: Reassemble RL Remote Cable Stop

Reassembling the cable stop collar, spool, and tightening the set screw for RL Remote.

Step 12: Install Seal Head on Damper Shaft

Attaching the seal head back onto the damper shaft.

Step 19: Install Compression Damper

Inserting and rotating the compression damper into the upper tube.

Step 13: Insert Rebound Damper Piston

Inserting the rebound damper piston into the upper tube at an angle.

Reba 26 Rebound Damper Service

Reba 26 Rebound Damper Service Continued

Step 13: Install Retaining Ring

Securing the rebound seal head with a retaining ring using pliers.

Lower Leg Assembly

Lower Leg Assembly Continued

Step 9: Pressurize Air Spring

Inflating the air spring to the recommended pressure using a shock pump.

RockShox FS-REBA-RL-A6 Specifications

General IconGeneral
Brake CompatibilityDisc
Travel100mm
Steerer Tube Diameter1 1/8"
Damper TypeMotion Control
Spring TypeAir
SpringAir
AdjustmentsRebound, Lockout

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