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Roland udk20 - User Manual

Roland udk20
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Double Sheet Detector
R1000 series UDK20
Electro magnetic and eddy current principles
integrated in one sensor -
microcontroller based
Only one linearized sensor for ferrous and non-ferrous materials
FE materials for sheet thickness up to max. 4 mm (.16 in.)
NF materials for sheet thickness up to max. 4 mm (.16 in.) depending on electrical conductivity
Direct connection of up to 2 sensors to a unit possible (version 2 PW)
Programmable for 255 different sheet thicknesses and materials
Calibration with a teach-in procedure
Digital display of sheet thickness and operational parameters
Monitoring of over-gauge and under-gauge limits
Monitoring of operating voltage and sensor
Galvanically insulated 9-bit PLC input interface
Galvanically insulated 4-bit PLC output interface
Selectable equipment interfaces:
- Data communication and data backup via (optional) potential-free RS232 interface
- Relay outputs or opto-coupler outputs for under-gauge, nominal gauge, over-gauge and enabling
ROLAND
DOUBLE SHEET CONTROL UDK20
> Panel mount enclosure
> All common fieldbus standards
NOW AVAILABLE:

Table of Contents

Question and Answer IconNeed help?

Do you have a question about the Roland udk20 and is the answer not in the manual?

Summary

Declaration of Conformity EC Directives

Safety Advices

Declaration of Icons

Explains the meaning of warning and information icons used in the manual.

Safety Instructions and Warnings for User

Provides crucial safety guidelines for operating the equipment and potential hazards.

Intended Use

Defines the specific applications and purpose for which the UDK20 is designed.

Technical Data

Technical Data Control Unit UDK20

Details the specifications and features of the UDK20 control unit.

Versions of the Control Unit UDK20

Lists and explains the different available versions of the UDK20 control unit.

Sensors

Details specifications for sensors, including the PW42AGS model.

Sensor Performance Data for Ferrous (FE) Material

Provides data on measurement response times for FE materials under different conditions.

Sensor Data for Non-Ferrous (NF) Material

Details sensor performance data for non-ferrous materials, including conductivity and thickness limits.

Sensor Cables

Information on available sensor cables, including types and specifications.

Sensor Cable SCPWS for PW42 AGS Sensor

Describes the specific sensor cable SCPWS used with the PW42AGS sensor.

Sensor Cable Extensions

Explains how to make sensor cable extensions.

Cable for Sensor-Switch-Box SSBUDK10

Details the cable used for connecting the control unit to the Sensor Switch Box.

System Description

Measurement Principle

Explains the combined electromagnetic and eddy current principles used for measurement.

General Hints for Process Security

Provides guidelines for ensuring process security and stable measurement results.

Control Unit

Details the UDK20 control unit and its major features.

Parameters of the Control Unit

Covers system and program parameters for configuring the UDK20.

Application Samples

Illustrates typical use cases and examples for the UDK20 system.

Mounting

General Mounting Instructions

Outlines general guidelines for installing the device to ensure accuracy and reliability.

System Dimensions - Industrial Enclosure

Details dimensions for the UDK20 in an industrial enclosure.

System Dimensions - Up to Two Sensors

Details dimensions for the UDK20-2PW with up to two sensors.

System Dimensions - Front Panel Mounting

Details dimensions for front panel mounting enclosures.

Mounting of Sensors

Provides rules for reliable sensor mounting.

Checklist for Mounting of Contacting Sensors

Lists items to observe and check for mounting contacting sensors.

Spring Loaded Sensor Bracket SH42 GS

Details the SH42GS spring-loaded sensor bracket and its dimensions.

Spring Loaded Sensor Bracket with Flat Suction Cup

Describes the SHS42GS spring-loaded bracket with a flat suction cup.

Spring Loaded Sensor Bracket SHS42 GS with Flat Suction Cup

Details the SHS42GS bracket with flat suction cup for robotic destackers.

Spring Mounted Sensor Holder SHX42

Describes the SHX42 spring mounted sensor holder and its features.

Clamping Bracket SHX-AZ2-25

Details the SHX-AZ2-25 clamping bracket for fixing sensor holders.

Spring Loaded Sensor Bracket SHS42 G-FB (with Bellow Suction Cup)

Describes the SHS42G-FB bracket with bellow suction cup for robotic destackers.

Clamping Bracket SHK

Details the SHK clamping bracket for mounting spring loaded sensor brackets.

Incorrect Mounting of the PW Sensors

Illustrates common incorrect sensor mounting examples and their consequences.

Electromagnetic Interference

Advises on avoiding electromagnetic interference affecting sensor accuracy.

Mounting of the Sensor-Switch-Box SSBUDK10

Provides instructions for mounting the Sensor-Switch-Box SSBUDK10.

Automatic Tool Changer

Outlines requirements for using Roland sensors within an ATC concept.

Electrical Installation

General Instructions

Advises on keeping sensor cables short to minimize electromagnetic noise influence.

Configuration of Connectors - Industrial Enclosure

Shows connector configuration for UDK20-x-x-S in industrial enclosure.

Configuration of Connectors - Front Plate Mount

Shows connector configuration for UDK20-x-x-S-FP and UDK20-2PW-x-x-S.

Sensor Connection - 1 st Sensor

Details the wiring and pin assignments for connecting the first sensor.

Sensor Connection - 2 nd Sensor

Details wiring and pin assignments for connecting the second sensor on 2PW units.

Connection of Sensor Switch Box

Explains the connection for the sensor switch box on specific unit versions.

Connection of RS232

Describes the RS232 connection setup for C version units.

Connection of Central Plug

Details how supply voltage and PLC I/O are connected via the central plug.

Data Inputs; Outputs to PLC - Version B (Relay Outputs)

Shows PLC data inputs and relay outputs for Version B.

Data Inputs; Outputs to PLC - Version B or C (Opto Coupler Outputs)

Shows PLC data inputs and opto coupler outputs for Versions B or C.

Connecting Diagram UDK20 with One Sensor

Provides a connection diagram for the UDK20 with a single sensor.

Connecting Diagram UDK20 with SSBUDK10 and Four Sensors

Shows the connection diagram for UDK20 with SSBUDK10 and four sensors.

Connecting Diagram UDK20-2 PW with Two Sensors

Provides a connection diagram for the UDK20-2PW with two sensors.

Internal Wiring of the Sensor-Switch-Box SSBUDK10

Details the internal wiring of the SSBUDK10 Sensor Switch Box.

Communication with the PLC

PLC Inputs

Lists available PLC inputs for external control and their functions.

PLC Output Signals

Describes the available PLC output signals (Opto coupler outputs).

Summary Output Explanation and Enable Signal

Explains summary output priorities and the ENABLE signal function.

Timing Diagrams - Overview

Introduces timing diagrams and notes for their interpretation.

System Test Timing Diagram

Details the procedure and timing for the system test function.

Measurement Menu Selection Timing Diagram

Explains how to select measurement programs using PLC inputs via timing.

Measurement Start;Stop Timing - Single Measurement

Describes the timing for single measurement operation triggered by PLC.

Measurement Start;Stop Timing - Continuous Measurement

Describes the timing for continuous measurement operation triggered by PLC.

External Zero Adjust via PLC Inputs Timing

Explains how to perform external zero adjustment using PLC inputs via timing.

External Teach-In via PLC Inputs Timing

Explains how to perform external Teach-In using PLC inputs via timing.

Typical Measurement Cycle for Destacking Application

Recommends an operating cycle for reliable functioning in destacking applications.

Internal Control (Demo Mode)

Describes the demo mode for demonstration purposes only.

Start-up

Initial Power Application and Operation Overview

Guides on powering up the system and explains front panel operations.

Configuration Menu Structure

Outlines the main menu, sub-structures, and general configuration rules.

General Information Regarding Configuration

Provides rules for operating in configuration mode.

Changing, Setting-up or Checking Configuration

Explains how to navigate and change configuration settings, including password entry.

Program Parameters Setup

Details how to configure program parameters like program number and sensor selection.

Program Parameters 3-6: Material, Thickness, Limits

Guides on setting material, nominal thickness, and upper/lower limit values.

Program Parameter 7: Zero Adjust

Explains the procedure for performing zero adjustment for sensors.

Program Parameter 8: Teach-In

Details the procedure for performing Teach-In for material and thickness calibration.

System Parameters Overview and Basic Settings

Introduces system parameters and covers language, sensor type, and number of sensors.

System Parameters 4-6: Display, Mode, and Speed

Covers display dimensions, measuring modes, and measurement speed settings.

System Parameters 7-9: FE Teach-In, Program Deletion, Password

Covers FE Teach-In limits, program deletion, and password function.

System Parameters 10-12: Calibration, Output Logic, Diagnostics

Covers external calibration, output logic, and Teach-In factor diagnostics.

System Parameter 12: Further Diagnostics Views

Details additional diagnostic views for parameters like nominal thickness and factors.

System Parameter 13: Equipment Diagnostics (W-Diagnosis)

Guides on accessing W-diagnosis for conductivity, thickness, and frequency/gain.

System Parameter 13: Sensor Demagnetization and Exiting Diagnostics

Explains sensor demagnetization and how to exit diagnostics.

System Parameter: Unit Type and Version Indication

Shows indications for unit type, software/hardware versions, and system version.

Data Backup via Serial RS232-Interface (C-Versions)

Explains the data backup procedure using RS232 for system configuration and parameters.

Operation

Abbreviated Operating Instructions

Provides a brief overview of system operation, display, LEDs, and key functions.

Entering a Measurement Program

Step-by-step guide for creating and configuring a new measurement program.

Fault Messages, Causes and Remedies

Fault Message Display and Clearing

Explains how fault messages are displayed, their cause, and how to clear them.

Fault Messages of the Sensor-Switch-Box

Describes fault messages related to the Sensor-Switch-Box and their resolution.

Faults Concerning Memory

Lists memory-related faults, their causes, and remedies.

Faults Concerning Zero Adjust

Lists faults related to zero adjustment and their potential causes and remedies.

Faults Concerning Teach-In

Lists faults related to the Teach-In process and their remedies.

Faults Concerning RS232 Transmission

Lists faults related to RS232 transmission and their remedies.

Faults Concerning Measuring Operation

Lists faults related to the measuring operation and their remedies.

Faults Concerning Keyboard

Lists faults related to the keyboard operation and their remedies.

Faults Concerning Supply Voltage

Lists faults related to supply voltage issues and their remedies.

Faults Sensor Switch Box

Lists faults related to the Sensor Switch Box and their remedies.

Faults Concerning PLC Parallel Inputs

Lists faults related to PLC parallel inputs and their remedies.

Other Faults

Lists miscellaneous faults not categorized elsewhere and their remedies.

Maintenance

Replacement of Sensors

Provides instructions and precautions for replacing sensors, including the zero adjust procedure.

Exchange of Control Unit

Guides on exchanging the control unit, with and without RPP-software.

Replacement of Fuses

Details the procedure for replacing fuses in the control unit.

Data Backup via Serial Interface

Explains the process of backing up data via the serial interface.

Short Description RPP-XP Software

Provides a brief description of the RPP-XP software for data backup.

Spare Parts

Lists recommended minimum spare parts to be inventoried.

Technical Records

Exchange of Equipment: UDK10 to UDK20 Replacement

Details the procedure and prerequisites for replacing a UDK10 with a UDK20.

Order Data

Versions of Control Unit UDK20

Lists and describes the different versions of the UDK20 control unit.

System Accessories

Lists available system accessories, such as the Sensor Switch Box.

Sensors and Accessories

Lists available sensors and related accessories with their specifications.

Cables

Lists available sensor cables with specifications and descriptions.

Cable Plugs and Cable Sockets

Lists available cable plugs and sockets for connections.

Other Accessories

Lists other accessories like software and PC connection cables.

Appendix

System Configuration Form

Provides a form for documenting system configuration settings.

Summary

Declaration of Conformity EC Directives

Safety Advices

Declaration of Icons

Explains the meaning of warning and information icons used in the manual.

Safety Instructions and Warnings for User

Provides crucial safety guidelines for operating the equipment and potential hazards.

Intended Use

Defines the specific applications and purpose for which the UDK20 is designed.

Technical Data

Technical Data Control Unit UDK20

Details the specifications and features of the UDK20 control unit.

Versions of the Control Unit UDK20

Lists and explains the different available versions of the UDK20 control unit.

Sensors

Details specifications for sensors, including the PW42AGS model.

Sensor Performance Data for Ferrous (FE) Material

Provides data on measurement response times for FE materials under different conditions.

Sensor Data for Non-Ferrous (NF) Material

Details sensor performance data for non-ferrous materials, including conductivity and thickness limits.

Sensor Cables

Information on available sensor cables, including types and specifications.

Sensor Cable SCPWS for PW42 AGS Sensor

Describes the specific sensor cable SCPWS used with the PW42AGS sensor.

Sensor Cable Extensions

Explains how to make sensor cable extensions.

Cable for Sensor-Switch-Box SSBUDK10

Details the cable used for connecting the control unit to the Sensor Switch Box.

System Description

Measurement Principle

Explains the combined electromagnetic and eddy current principles used for measurement.

General Hints for Process Security

Provides guidelines for ensuring process security and stable measurement results.

Control Unit

Details the UDK20 control unit and its major features.

Parameters of the Control Unit

Covers system and program parameters for configuring the UDK20.

Application Samples

Illustrates typical use cases and examples for the UDK20 system.

Mounting

General Mounting Instructions

Outlines general guidelines for installing the device to ensure accuracy and reliability.

System Dimensions - Industrial Enclosure

Details dimensions for the UDK20 in an industrial enclosure.

System Dimensions - Up to Two Sensors

Details dimensions for the UDK20-2PW with up to two sensors.

System Dimensions - Front Panel Mounting

Details dimensions for front panel mounting enclosures.

Mounting of Sensors

Provides rules for reliable sensor mounting.

Checklist for Mounting of Contacting Sensors

Lists items to observe and check for mounting contacting sensors.

Spring Loaded Sensor Bracket SH42 GS

Details the SH42GS spring-loaded sensor bracket and its dimensions.

Spring Loaded Sensor Bracket with Flat Suction Cup

Describes the SHS42GS spring-loaded bracket with a flat suction cup.

Spring Loaded Sensor Bracket SHS42 GS with Flat Suction Cup

Details the SHS42GS bracket with flat suction cup for robotic destackers.

Spring Mounted Sensor Holder SHX42

Describes the SHX42 spring mounted sensor holder and its features.

Clamping Bracket SHX-AZ2-25

Details the SHX-AZ2-25 clamping bracket for fixing sensor holders.

Spring Loaded Sensor Bracket SHS42 G-FB (with Bellow Suction Cup)

Describes the SHS42G-FB bracket with bellow suction cup for robotic destackers.

Clamping Bracket SHK

Details the SHK clamping bracket for mounting spring loaded sensor brackets.

Incorrect Mounting of the PW Sensors

Illustrates common incorrect sensor mounting examples and their consequences.

Electromagnetic Interference

Advises on avoiding electromagnetic interference affecting sensor accuracy.

Mounting of the Sensor-Switch-Box SSBUDK10

Provides instructions for mounting the Sensor-Switch-Box SSBUDK10.

Automatic Tool Changer

Outlines requirements for using Roland sensors within an ATC concept.

Electrical Installation

General Instructions

Advises on keeping sensor cables short to minimize electromagnetic noise influence.

Configuration of Connectors - Industrial Enclosure

Shows connector configuration for UDK20-x-x-S in industrial enclosure.

Configuration of Connectors - Front Plate Mount

Shows connector configuration for UDK20-x-x-S-FP and UDK20-2PW-x-x-S.

Sensor Connection - 1 st Sensor

Details the wiring and pin assignments for connecting the first sensor.

Sensor Connection - 2 nd Sensor

Details wiring and pin assignments for connecting the second sensor on 2PW units.

Connection of Sensor Switch Box

Explains the connection for the sensor switch box on specific unit versions.

Connection of RS232

Describes the RS232 connection setup for C version units.

Connection of Central Plug

Details how supply voltage and PLC I/O are connected via the central plug.

Data Inputs; Outputs to PLC - Version B (Relay Outputs)

Shows PLC data inputs and relay outputs for Version B.

Data Inputs; Outputs to PLC - Version B or C (Opto Coupler Outputs)

Shows PLC data inputs and opto coupler outputs for Versions B or C.

Connecting Diagram UDK20 with One Sensor

Provides a connection diagram for the UDK20 with a single sensor.

Connecting Diagram UDK20 with SSBUDK10 and Four Sensors

Shows the connection diagram for UDK20 with SSBUDK10 and four sensors.

Connecting Diagram UDK20-2 PW with Two Sensors

Provides a connection diagram for the UDK20-2PW with two sensors.

Internal Wiring of the Sensor-Switch-Box SSBUDK10

Details the internal wiring of the SSBUDK10 Sensor Switch Box.

Communication with the PLC

PLC Inputs

Lists available PLC inputs for external control and their functions.

PLC Output Signals

Describes the available PLC output signals (Opto coupler outputs).

Summary Output Explanation and Enable Signal

Explains summary output priorities and the ENABLE signal function.

Timing Diagrams - Overview

Introduces timing diagrams and notes for their interpretation.

System Test Timing Diagram

Details the procedure and timing for the system test function.

Measurement Menu Selection Timing Diagram

Explains how to select measurement programs using PLC inputs via timing.

Measurement Start;Stop Timing - Single Measurement

Describes the timing for single measurement operation triggered by PLC.

Measurement Start;Stop Timing - Continuous Measurement

Describes the timing for continuous measurement operation triggered by PLC.

External Zero Adjust via PLC Inputs Timing

Explains how to perform external zero adjustment using PLC inputs via timing.

External Teach-In via PLC Inputs Timing

Explains how to perform external Teach-In using PLC inputs via timing.

Typical Measurement Cycle for Destacking Application

Recommends an operating cycle for reliable functioning in destacking applications.

Internal Control (Demo Mode)

Describes the demo mode for demonstration purposes only.

Start-up

Initial Power Application and Operation Overview

Guides on powering up the system and explains front panel operations.

Configuration Menu Structure

Outlines the main menu, sub-structures, and general configuration rules.

General Information Regarding Configuration

Provides rules for operating in configuration mode.

Changing, Setting-up or Checking Configuration

Explains how to navigate and change configuration settings, including password entry.

Program Parameters Setup

Details how to configure program parameters like program number and sensor selection.

Program Parameters 3-6: Material, Thickness, Limits

Guides on setting material, nominal thickness, and upper/lower limit values.

Program Parameter 7: Zero Adjust

Explains the procedure for performing zero adjustment for sensors.

Program Parameter 8: Teach-In

Details the procedure for performing Teach-In for material and thickness calibration.

System Parameters Overview and Basic Settings

Introduces system parameters and covers language, sensor type, and number of sensors.

System Parameters 4-6: Display, Mode, and Speed

Covers display dimensions, measuring modes, and measurement speed settings.

System Parameters 7-9: FE Teach-In, Program Deletion, Password

Covers FE Teach-In limits, program deletion, and password function.

System Parameters 10-12: Calibration, Output Logic, Diagnostics

Covers external calibration, output logic, and Teach-In factor diagnostics.

System Parameter 12: Further Diagnostics Views

Details additional diagnostic views for parameters like nominal thickness and factors.

System Parameter 13: Equipment Diagnostics (W-Diagnosis)

Guides on accessing W-diagnosis for conductivity, thickness, and frequency/gain.

System Parameter 13: Sensor Demagnetization and Exiting Diagnostics

Explains sensor demagnetization and how to exit diagnostics.

System Parameter: Unit Type and Version Indication

Shows indications for unit type, software/hardware versions, and system version.

Data Backup via Serial RS232-Interface (C-Versions)

Explains the data backup procedure using RS232 for system configuration and parameters.

Operation

Abbreviated Operating Instructions

Provides a brief overview of system operation, display, LEDs, and key functions.

Entering a Measurement Program

Step-by-step guide for creating and configuring a new measurement program.

Fault Messages, Causes and Remedies

Fault Message Display and Clearing

Explains how fault messages are displayed, their cause, and how to clear them.

Fault Messages of the Sensor-Switch-Box

Describes fault messages related to the Sensor-Switch-Box and their resolution.

Faults Concerning Memory

Lists memory-related faults, their causes, and remedies.

Faults Concerning Zero Adjust

Lists faults related to zero adjustment and their potential causes and remedies.

Faults Concerning Teach-In

Lists faults related to the Teach-In process and their remedies.

Faults Concerning RS232 Transmission

Lists faults related to RS232 transmission and their remedies.

Faults Concerning Measuring Operation

Lists faults related to the measuring operation and their remedies.

Faults Concerning Keyboard

Lists faults related to the keyboard operation and their remedies.

Faults Concerning Supply Voltage

Lists faults related to supply voltage issues and their remedies.

Faults Sensor Switch Box

Lists faults related to the Sensor Switch Box and their remedies.

Faults Concerning PLC Parallel Inputs

Lists faults related to PLC parallel inputs and their remedies.

Other Faults

Lists miscellaneous faults not categorized elsewhere and their remedies.

Maintenance

Replacement of Sensors

Provides instructions and precautions for replacing sensors, including the zero adjust procedure.

Exchange of Control Unit

Guides on exchanging the control unit, with and without RPP-software.

Replacement of Fuses

Details the procedure for replacing fuses in the control unit.

Data Backup via Serial Interface

Explains the process of backing up data via the serial interface.

Short Description RPP-XP Software

Provides a brief description of the RPP-XP software for data backup.

Spare Parts

Lists recommended minimum spare parts to be inventoried.

Technical Records

Exchange of Equipment: UDK10 to UDK20 Replacement

Details the procedure and prerequisites for replacing a UDK10 with a UDK20.

Order Data

Versions of Control Unit UDK20

Lists and describes the different versions of the UDK20 control unit.

System Accessories

Lists available system accessories, such as the Sensor Switch Box.

Sensors and Accessories

Lists available sensors and related accessories with their specifications.

Cables

Lists available sensor cables with specifications and descriptions.

Cable Plugs and Cable Sockets

Lists available cable plugs and sockets for connections.

Other Accessories

Lists other accessories like software and PC connection cables.

Appendix

System Configuration Form

Provides a form for documenting system configuration settings.

Roland udk20 Specifications

General IconGeneral
BrandRoland
Modeludk20
CategorySecurity Sensors
LanguageEnglish

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