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Engine
Change the engine
oil.
Fit
a new
oil
filter.
Engine
cooling
system
Fit
a new thermostat.
Fit
a new heater tap feed hose, ensuring
that
the flow of coolant through the hose
will
not
be
restricted by a sharp radius
or
bend
in
the
hose, by the hose
contacting
other adjacent
pipework
or
by poor alignment. Check the
condition of
all
coolant
hoses and
fit
new hoses
if
necessary.
Exhaust gas recirculation system
Remove and clean the
E.G.R.
valve
and feed
pipes. Clean the
E.G.R.
orifices
in
the carburetter
'tee'
piece. Check the
E.G.R.
valve for correct
operation.
Exhaust manifolds
Check the torque tightness
of
the exhaust manifold
bolts.
Fuel
evaporative emission control system
Fit
a new
air
filter
element to the evaporative
loss
control canister. Check the purge flow rate;
fit
a
new purge
line
filter
if
necessary. Check the
condition of the pipes and connections;
rectify
if
necessary.
Ignition system
Fit
new sparking plugs ensuring that the gaps are
correctly
set.
Lubricate
the
distributor
spindle
(shaft bearings) and automatic advance mechanism
with
engine
oil.
Check the
ignition
timing and
reset
if
necessary. Check
for
correct oper'a ti on
of
the vacuum advance mei::hanism. Check
the
engine
idle
speed and
rectify
ii
necessary.
Battery
Check the level
of
the
electrolyte
and
if
necessary,
top~p
with
distil
led water.
Belt tension
Check the tension
of
all
driving
belts
and rese.t
if
necessary.
Brakes
1 nspect the footbrake and parking brake
pad
Ii
n i ngs;
fit
new Ii n i ngs
if
necessary.
When
changing the
footbrake pads examine the condition of the dust
excluders
on
the
calipers;
renew
if
necessary.
Manually adjust the parking brake pads.
Inspect
all
brake pipes and connections; the
Dealer should report any defects to the Owner.
Final drive unit
Change the
oil.
Fluid levels
Check
all
fluid
levels
and correct as necessary.
Front suspension
Inspect the front suspension ball
joint
rubber covers;
if
the covers are found to
be
damaged
fit
new
joints
and covers.
Hydraulic systems (see Page E2S • 2)
Cars
prior
to
car
serial
number 50001
Completely drain the
fluid
from the
hydraulic
circuits.
Thoroughly clean the brake
fluid
reservoirs
and
sight
glasses ensuring that
no
foreign matter
enters the systems.
Fill
the
hydraulic
systems
with
new approved brake fluid.
Bleed
the brakes and
height control systems •
Car
serial
number 50001 and onwards
Completely drain the oi I from the
hydraulic
circuits.
Thoroughly clean the mineral oi I
reservoirs
ensuring that no foreign matter enters the systems.
Fill
the systems with new approved hydraulic
system mineral
oil.
Bleed
the brakes and
height
control systems.
Prope Iler shaft
Lubricate
the grease
nipple
fitted
to the
universal
joint
at
either
end of the
propeller
shaft.
Rear wheel drive-shafts
Lubricate
tt1e
rear wheel
drive-shaft
outer universal
coup I ings
with
approved grease.
Steering ball joints
Lubricate
the four grease
nipples.
Inspect the rubber covers
on
the ball
joints,
if
the covers are found to
be
damaged, the
joints
should
be
dismantled
and
new parts
fitted
if
necessary.
Steering rack
and
pinion assembly
Check the
clips
fitted
to the convoluted neoprene
seals
for
tightness.
Inspect the convoluted neoprene seals
for
damage,
fit
new seals
if
necessary.
Torque converter transmission
Change the transmission
fluid
and
fit
a new
intake
strainer.
Preventive Maintenance
Control linkages
Apply
a few drops
of
engine
oil
to the
accelerator
1 inkage and to the gear range selElctor
controls
adjacent to the transmission casing.
Electrical system
Check
all
interior
lamps,
exterior
lamps,
instruments, warning lamps and devices
for
correct
operation;
rectify
if necessary.
Fuel
filter
Clean the
filter
bowl.
Fit
a new
filter
element.
Height control mechanism
Disconnect the control
valve
I inkage bal 1
joints.
Clean, grease and
refit
the bal I
joints.
Parking brake I inkage
Lubricate
the
pivot
pins
and
pulleys
in the parking
brake system
with
approved grease.
E25 - 9
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