"O
C:
.!l!
C'>
C:
UJ
C:
Ill
co
a,
Every 40 000 kilometres
(24
000 miles) or 2
years whichever
is
the
earlier
In
addition
to the
20
000 kilometres (12 000
miles)
service schedule carry out the
following.
In
the
case
of
the Carburetters,
Fi
na1
drive
unit,
Propeller
shaft
and the Torque converter
transmission the
servicing
necessary
is
I
is1&d
in
this
schedule therefore, the 20 000
kilometres
(12
000 miles) service schedule should not be
consulted for these items.
•
t1.
Automatic choke: Check the
flow
through the
choke stove pipe and check for correct function;
correct as necessary.
*t2.
Carburetters: Clean tne
air
valve
pistons.
Top-
up
the
air
valves
with
new engine
oil.
Fit
new paper element
filters
to
the
float
chamber
inlet
connections
(if
applicable).
Check and
adjust
float
chamber depression.
Check engine
idle
speed and choke
idle
speed;
adjust as necessary.
Ensure exhaust emissions comply
with
E..C.E.
Regulation 15,
if
applicable.
• 3. Engine cooling system:
Fit
a new thermostat.
Examine the condition of
all
hoses;
fit
new hoses as
necessary.
Fit
new heater tap hoses
(irrespective
of
visual
appearance).
• 4.
Final
drive
unit:
Change the oi
I.
•ts. Fuel mixture weakening
device
filter
(If
fitted):
Fit
a new fuel mixture weakening device
filter.
• 6. Torque converter transmission
(If
fitted):
Change the transmission
fluid
and
fit
a
new
intake
strainer. Renew
'O'
ring
on
intake
pipe and
fit
a new
seal
to
bore of
intake
strainer.
7. Dynamo
(If
fitted):
Check the brushes for wear
and
freedom
in
their
holders;
fit
new brushes
if
necessary.
8. Fuel
filter:
Clean out the
filter
bowl and
fit
a
new
filter
element.
9. Fuel pumps: Renove pumps
and
test
fuel
pump
efficiency;
fit
new pumps
if
necessary.
10. Fuel tank:
Rel
ease the fuel tank
drain
plug
and al
low
any accumulated water to drain away;
fit
the drain plug and add four S.B.N.
inhibitors
to the
tank.
11.
Height
control mechanism: Disconnect, clean
and
I ubrj
cate
the
height
control
valve
bal I
joints;
connect bal I
joints.
On
early
cars
fitted
with
adjustable I ink rods, ensure that the length
of
rod
is
not
altered.
12.
Power operated hood
(If
fitted):
Check the
level of
fluid
in
the reservoir; top-up
if
necessarv.
13.
Propeller
shaft {Cars
fittea
with
the
tour
speed automatic gearbox): Examine the neoprene
seal at the front
end
of the
shaft
for
serviceability;
rectify
as necessary.
Examine the rear
joint
for signs of grease
leakage;
rectify
as necessary.
Check the torque tightness
of
the
bolts
securing the front and rear
joints;
rectify
as
necessary.
14. Rear wheel drive-shafts:
Lubricate
the outer
universal
joints
with approved grease.
15.
Steering
pump
(Hobourn Eaton): Renew the
filter
element
in
the steering
pump
reservoir.
Every 60 000 kilometres (36 000 miles) or 3
years whichever
is
the earlier
In
addition
to the
20
000
kilo
metres ( 12 000
miles)
and the
40
000 kilometres (24 000
mi
I es)
service
schedules carry out the
following.
1.
Wax
capsule type fuel mixture weakening
device
cut-off
valve
(If
fitted):
Fit
the
later
type
thermal
switch
assembly.
Recommended Seasonal Schedules
Every 12 months
1.
Air
conditioning
system: Check
that
the foam
filter
element in the
scuttle
intake
grille
is
free
from
obstruction;
fit
a new element
if
necessary.
On
Lor.g wheelbase cars
fitted
with
a centre
division,
ensure that
the
foam
ti
I ter element
fitted
below
the
rear
refrigeration
system
air
intake
grille
is
free
from
obstruction.
Fit
a new
filter
element
if
nece:.sary.
Ch~ck the refrigeration system for correct
operation;
rectify
as necessary. Any work on the
refrigeration
system must
only
be carried out by
an
experienced refrigeration engineer.
2.
Body
drain holes: Ensure that the body
drain
holes are not obstructed.
3. Engine cooling system: Drain off the old coolant
and fill the system with fresh anti-freeze/water mixture.
Just
prior to the Autumn. clean any debris from the
surfaces
of
the refrigeration condenser and radiator
matrices
by
reverse flushing with a
hose.
Every 2 years
1.
Engine cooling system: Carry out the 12 months
service
procedure and
also
thoroughly reverse flush
the
cooling
system. Examine ~oolant hoses and
fit
new hoses as necessary.
Service Recommendations
It
is
emphasised that these service recommendations
are not normal
servicing
arrangements and should on I y
be
carried
out at the request of the Owner.
Every 80 000 kilo
metres
(
48
000
miles)
1.
Brake
and
hydraulic
systems:
Fit
new
front
and
rear accumulator to frame hoses. Examine the
condition
of
the sub-frame to brake
caliper
hoses;
fit
new hoses where necessary. Drain
off
the
hydraulic
fluid;
clean out the
hydraulic
fluid
reservoirs and
clean the
sight
glasses.
Fill
the systems
with
fresh
Castro1 RR 363 Brake
F1
uid and bleed the systems.
Every 160 000 kilometres (96
000
miles)
1.
Brake
and
hydraulic
systems:
Fit
all
new
flexible
hoses to the brake and
hydraulic
systems.
Fit
new seals to the
disc
brake
calipers,
the
deceleration conscious pressure
limiting
valve,
and
the master
cylinder.
Drain
off
the
hydraulic
fluid;
clean out the
hydraulic
fluid
reservoirs and clean
the
sight
glasses.
Fi
11
the systems
with
fresh
Castrol RR 363 Brake
Fluid
and
bleed the systems.
2,
Fuel
system:
Fit
a new convoluted hose
between the
filler
head
and
the fuel tank. Examine
all
flexible
fuel pipes; renew any that show signs
of
deterioration.
E1
- 3
To Next Page
Loading...
