C:
10. Fuel evaporation emission control system:
Fit
a new foam
filter
element in the evaporation
loss
control
canister.
Check the purge rate;
this
should be between 1,41 cu.m. per hour and
1,98 cu.m. per hour (50
cu.ft.
per hour and
70
cu.ft.
per hour) at 600 r.p.m. in neutral. Renew
the purge
Ii
ne fi I ter
if
necessary.
11. Ignition system:
Fit
new sparking plugs
ensuring that the gaps are set to 0,9 mm.(0.035 in.)
Lubricate
distributor
spindle
(shaft bearings)
and automatic advance mechanism with engine oi
I.
Check
ignition
timing
with stroboscope and
adjust
if
necessary. The
ignition
timing should
be
15"8.T.D.C.
with
the engine running at 1 200 r.p.m.,
the vacuum capsule disconnected and the feed hose
blanked
off.
Check the vacuum advance mechanism.
12. Battery: Check the
level
of
the
electrolyte
in
the battery;
if
necessary top-up with
distilled
water.
13.
Belt
tension: Check the tension
of
all
driving
belts.
14. Brakes: Inspect footbrake and handbrake pad
linings;
fit
new pads
if
necessary.
When
renewing
footbrake pads, examine condition
of
dust
excluders
on
calipers
and renew
if
necessary.
Manually
adjust
the handbrake
caliper
mechanism.
Inspect
all
pipes and connections,
rectify
if
necessary.
15.
Final
drive
unit:
Change
oil.
16.
Fluid
levels:
Check
all
fluid
levels.
17.
Front suspension: The frc.nt suspension bal I
joints
are sealed
for
life
and
no
maintenance
is
required
until
renewal
is
necessary
or
the ball
joint
rubber covers are damaged. Inspect the rubber
covers on the front suspension
ball
joints;
if
the
covers are damaged,
fit
new
joints
and covers.
18. Fuel pumps: Remove the fuel pumps and check
for
pumping
efficiency.
Fit
new pumps
if
necessary.
19.
Hydraulic
systems: Completely drain the
fluid
from
the
hydrau
Ii
c
circuits.
Thorough I y clean
the brake
fluid
reservoirs
and
sight
glasses.
Ensure no foreign matter enters the systems.
Fi
11
the
hydraulic
systems
with
new approved
fluid.
Bleed the brakes and height control systems.
20. Rear wheel
drive-shafts:
Lubricate
the outer
universal
joints
with
approved grease.
21. Steering
ball
joints:
Lubricate
the
six
grease
nipples.
Inspect the rubber covers
on
the
ball
joints;
if
the covers are found to be damaged the
joints
should be dismantled and new parts
fitted
as
necessary.
22. Torque converter transmission: Renew
transmission
fluid.
Fit
a new intake strainer.
When
checking
fluid
level,
avoid contact
with
the exhaust
gas
recirculation
valve,
heatshield and associated
pipes as these components wi
II be hot.
Servicing
after
40
000 kilometres
(24
000
miles)
or 2 years whichever is the
earlier
After
40 000
kilometres
(24 000 miles) or 2 years,
servicing
is
still
due at the
following
intervals.
50
000 kilometres (30 000 miles) or
2Y1
years
whichever is
the
earlier
Carry out the 1 O 000 km.( 6 000
miles}
service.
60
000
kilometres (36 000 miles)
or
3 years
whichever is
the
earlier
Carry out the 20 000 km.(12 000 miles) service.
70 000 kilometres (42 000 miles)
or
3''2
years
whichever is
the
earlier
Carry out the 10 000 km.(6 000 miles)
service.
80 000 kilometres (48 000 miles)
or
4 years
whichever is the earlier
Carry
out
the 40 000 km.(24 000
miles)
service
and
in
addition, the
following
operations.
1.
Exhaust gas
recirculation
system: Remove and
clean the exhaust gas
recirculation
valve
and feed
pipes. Clean the
orifices
in
the carburetter
'Tee'
piece. Check the exhaust gas
recirculation
valve
for correct operation.
Preventive
Maintenance
Initial
Service
This
service
should
be
carried out by the
Distributor/Retailer
after
the
first
5 000 km.
(3 000 miles) or 3 months whichever
is
the
earlier.
1.
Steering pump: Check
the
oil
level
in the
reservoir; top-up
if
necessary.
2.
Test:
Road test the car
for
satisfactory
performance.
Every
10
000 kilometres
(6
000
miles)
or
6 months whichever
is
the
earlier
1.
Carburetters: Check the
air
valve
damper
oil
levels;
top-up
if
necessary.
2. Control linkages:
Lubricate
the
accelerator
linkage
and the gear range
selector
controls
(adjacent to the transmission casing),
with
engine
oil.
3.
Electrical
system: Check
all
interior
lamps,
exterior
lamps, instruments, warning lamps and
devices
for correct operation;
rectify
as necessary.
4.
Handbrake linkage:
Lubricate
the
pivot
pins
and
pulleys
in
the handbrake system
with
the
approved grease.
5. Tyres: Check the tread depth
of
all
tyres,
including
the spare. Inspect for
signs
of
damage
and check
all
five
tyre
pressures when
cold.
Adjust
if
necessary.
6.
Test:
Road test the
car
for
satisfactory
pert orrnance.
Every
20
000 kilometres
(12
000
mites)
or
12 months whichever
is
the
earlier
1.
Control
Ii
nkages:
Lubricate
the accelerator
Ii nkage and the gear range
selector
controls
(adjacent to the transmission casing),
with
engine
oil.
2. Handbrake Ii nkage:
Lubricate
the
pivot
pins
and
pulleys
in
the handbrake system
with
approved
grease.
3.
Spare wheel carrier:
Lubricate
the spare
whee I
carrier
lowering
bolt
and mechanism.
4.
Electrical
system: Check al I
exterior
lamps,
interior
lamps, instruments, warning lamps and
devices
for
correct operation;
rectify
as necessary.
E10
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