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Rondo Rondostar 5000 - User Manual

Rondo Rondostar 5000
146 pages
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EN
Operating manual
Rondostar 5000
Expert
SSH673*.A
SSH673*.C
SSH673*H.A
SSH673*H.A
Cutomat
SSH672*C.A
SSH672*C.C
SSH672*HC.A
SSH672*HC.C
SSH673*C.A
SSH673*C.C
SSH673*HC.A
SSH673*HC.C
Pro
SSH672*.A
SSH672*.C
SSH672*H.A
SSH672*H.C
Basic
SSH670*.A
SSH670*.C
SSH670*H.A
SSH670*H.C
* = See EC declaration for exact machine type
Translation of the original manual
Edition BE210202
03.2022

Table of Contents

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Summary

Safety Information

1.1 Explanation of Symbols

Explains the meaning of safety symbols used in the manual.

1.2 Explanation of Symbols

Details various safety symbols and their corresponding warnings.

1.3 Personnel

Defines requirements for personnel operating the machine.

1.4 Area of Application

Specifies the intended industrial and commercial use of the machine.

1.5 Safety Elements

Describes safety features designed to protect operators.

1.6 Safety Instructions and Information

Key safety guidelines and information that must be observed.

Transporting, Setting Up, Connecting, Dismounting and Storing

2.1 Delivering the Machine

Covers the process of receiving the machine delivery.

2.2 Transporting the Machine

Provides instructions for safe transportation of the machine.

2.3 Unpacking the Machine

Step-by-step guide for unpacking the machine.

2.3.1 Unloading with a Crane

Method for unloading the pallet using a crane.

2.3.2 Unloading with a Forklift Truck

Method for unloading the pallet using a forklift truck.

2.3.3 Unloading with a Manual Pallet Jack

Method for unloading the pallet using a manual pallet jack.

2.4 Space Requirement

Details the necessary space for machine installation and operation.

2.5 Setting up the Machine

General procedures for setting up the machine.

2.5.1 Mounting the Undertables

Instructions for mounting the undertables.

2.5.2 Mounting the Machine Tables

Instructions for mounting the machine tables.

2.5.3 Mounting Gas Springs

Instructions for mounting gas springs on the rigid substructure.

2.5.4 Mounting the Table Supports

Instructions for mounting table supports.

2.5.5 Tensioning Conveyor Belts: Belt Release

Procedure for tensioning conveyor belts using belt release.

2.5.6 Tensioning Conveyor Belts: Quick-Release Belt

Procedure for tensioning conveyor belts using quick-release.

2.5.7 Mounting the Dough Catch Pans

Instructions for mounting the dough catch pans.

2.5.8 Folding Up the Machine Table

Procedure for folding up the machine table.

2.5.9 Folding Up Machine Table: Cutomat

Procedure for folding up the Cutomat machine table.

2.5.10 Folding Down Machine Table: Cutomat

Procedure for folding down the Cutomat machine table.

2.5.11 Mounting the Flour Container

Instructions for mounting the flour container.

2.5.12 Mounting the Automatic Flour Duster

Instructions for mounting the automatic flour duster.

2.5.13 Mounting the Automatic Reeling Device

Instructions for mounting the automatic reeling device.

2.5.14 Interconnected Operation with PTT150;PTT250

Connecting the machine to a PTT150/PTT250 transfer table.

2.5.15 Interconnected Operation with Make-Up Line

Connecting the machine to a make-up line or donut line.

2.5.16 Moving the Machine

Instructions for safely moving the machine.

2.5.17 Mounting the Ship Feet

Instructions for mounting the ship feet option.

2.6 Storing the Machine

Procedures and conditions for storing the machine.

2.7 Requirements for Commissioning

Requirements before putting the machine into operation.

General Information on the Machine

3.1.1 Authorized Use of Basic Version

Defines the intended use for the basic version of the machine.

3.1.2 Authorized Use of Automatic Reeling Device

Specifies the authorized use of the automatic reeling device.

3.1.3 Authorized Use of Flour Container

Specifies the authorized use of the flour container.

3.1.4 Authorized Use of the Cutomat

Specifies the authorized use of the Cutomat cutting station.

3.1.5 Authorized Use of Automatic Flour Duster

Specifies the authorized use of the automatic flour duster.

3.1.6 Authorized Use of Ship Feet

Specifies the authorized use of the ship feet option.

3.2 Technical Information

Provides technical specifications for the machine.

3.3 Full View of the Machine

Diagrams showing a complete view of the machine.

3.3.1 Rondostar 5000 Basic; Pro

Machine view for Rondostar 5000 Basic and Pro models.

3.3.2 Rondostar 5000 Expert

Machine view for the Rondostar 5000 Expert model.

3.3.3 Rondostar-Cutomat 5000

Machine view for the Rondostar-Cutomat 5000 model.

3.3.4 Type Plate

Details information found on the machine's type plate.

3.4 Machine Configurations

Overview of different machine configurations.

3.4.1 Overview

Table detailing components available for each model.

3.4.2 Machine Type Nomenclature

Explains the naming convention for machine types.

3.5 Individual Components

Lists and describes individual components of the machine.

3.5.1 Complete Housing

Description of the complete machine housing.

3.5.2 Scraper

Description of the scraper component.

3.5.3 Dough Catch Pans

Description of the dough catch pans.

3.5.4 Conveyor Belts

Description of the conveyor belts.

3.5.5 Machine Tables

Description of the different machine table variants.

3.5.6 Substructure

Description of the machine substructure.

3.5.7 Flour Catch Sheets

Description of the flour catch sheets.

3.5.8 Belt Release

Description of the belt release mechanism.

3.5.9 Quick-Release Belt

Description of the quick-release belt mechanism.

3.5.10 Flour Container

Description of the flour container.

3.5.11 Automatic Flour Duster

Description of the automatic flour duster.

3.5.12 Dough Reeler

Description of the dough reeler.

3.5.13 Automatic Reeling Device

Description of the automatic reeling device.

3.5.14 Ship Feet

Description of the ship feet option.

3.5.15 Transferring

Description of transferring options.

3.5.16 Cutomat

Description of the Cutomat module.

3.6 Operating and Display Elements

Identifies and describes the machine's controls and displays.

3.6.1 Switches - Buttons - Displays

Details the various switches, buttons, and displays.

3.6.1.1 Main Switch

Function and operation of the main power switch.

3.6.1.2 Black Mushroom Button

Function of the black mushroom-shaped start button.

3.6.1.3 Red Mushroom Button

Function of the red mushroom-shaped stop button.

3.6.1.4 Touch Screen

Description of the machine's touch screen interface.

3.6.1.5 Automatic Flour Duster: Dosing Slides

Operation of the dosing slides for the flour duster.

3.6.1.6 Cutomat: Tension Lever; Stop Lever

Operation of the tension and stop levers for the Cutomat.

3.6.2 Safety Elements

Details the machine's safety elements.

3.6.2.1 Safety Guards

Function and operation of the safety guards.

3.6.2.2 Gas Spring

Function of the gas springs for safety guards and tables.

3.6.2.3 Warning Label

Purpose and location of warning labels on the machine.

3.6.2.4 Cutomat: Locking Lever

Function of the locking lever for the Cutomat.

Putting into Operation

4.1 Preparing for Standby

Steps required to prepare the machine for initial operation.

4.2 Switching the Machine On; Off

Instructions for powering the machine on and off.

4.3 Registering the Machine

Procedure for registering the machine online.

4.4 Starting; Stopping the Machine

Basic procedures for starting and stopping the machine.

Operation

5.1 General Functional Description

Overview of the dough sheeter's operational capabilities.

5.2 Explanatory Texts

Guidance on how to use the explanatory text feature.

5.3 User

Information regarding user management and levels.

5.3.1 User Levels

Details the pre-programmed user levels and their permissions.

5.3.2 Create New User

Instructions for creating new user accounts.

5.3.3 Manage Users

Instructions for managing existing user accounts.

5.4 Programs

Management of operational programs.

5.4.1 Create New Program: Swipe-programming

Guide to creating programs using swipe-programming.

5.4.2 Create New Program: Program Wizard

Guide to creating programs using the program wizard.

5.4.3 Copy Program

Instructions for copying existing programs.

5.4.4 Permanently Change Program

Instructions for permanently modifying programs.

5.4.5 Delete Program

Instructions for deleting programs.

5.4.6 Preparing the USB Stick

Steps to prepare a USB stick for program transfer.

5.4.7 Saving a Program on USB Stick

Procedure for saving programs to a USB stick.

5.4.8 Load Program from USB Stick

Procedure for loading programs from a USB stick.

5.4.9 Load Product Image; Portrait from USB

Procedure for loading images/portraits from a USB stick.

5.5 Sheeting

Core process of sheeting dough.

5.5.1 Working in Production Mode

Instructions for operating the machine in production mode.

5.5.1.1 Re-entering Sequence from Step

Procedure to resume a sequence from a specific program step.

5.5.1.2 Performing Daily Corrections

How to make temporary adjustments to program settings.

5.6 Settings

Machine settings and parameter configuration.

5.6.1 Set Parameters: Dough Processing

Setting parameters for dough processing.

5.6.2 Set Parameters: End Function

Setting parameters for the end function.

5.7 Process Know-how

Understanding key dough processing techniques.

5.7.1 Automatic Width Monitoring

How automatic width monitoring works at the roller gap.

5.7.2 End Function

Details on end-of-process functions.

5.7.2.1 Manual Reeling

Procedure for manual reeling of dough.

5.7.2.2 Automatic Reeling

Procedure for automatic reeling of dough.

5.7.2.3 Transferring to Downstream Machine

Procedure for transferring dough to the next machine.

5.7.3 Dough Retention Arm

Function of the dough retention arm.

5.8 Automatic Flour Duster

Detailed information on the automatic flour duster.

5.9 Automatic Reeling Device

Detailed information on the automatic reeling device.

5.10 Cutomat with Cutting Station

Detailed information on the Cutomat cutting station.

5.10.1 Cutting Roller Types

Description of different types of cutting rollers.

5.10.2 Inserting the Cutting Rollers

Instructions for inserting cutting rollers.

5.10.3 Lowering the Cutting Rollers

Procedure for lowering the cutting rollers.

5.10.4 Lifting the Cutting Rollers

Procedure for lifting the cutting rollers.

5.10.5 Cutting

The process of cutting dough with the machine.

5.11 RONDOconnect

Information about the RONDOconnect connectivity feature.

5.11.1 Establishing the Basic Requirements

Prerequisites for setting up RONDOconnect.

5.11.2 Connecting a Machine to the WIFI

Instructions for connecting the machine to a WIFI network.

5.11.3 Registering the Machine for RONDOconnect

Procedure for registering the machine for RONDOconnect.

5.11.4 Displaying the Customer Dashboard: via WIFI

How to access the customer dashboard via WIFI.

5.11.5 Using the Customer Dashboard

Guidance on navigating and using the customer dashboard.

5.11.5.1 Operating Elements

Details on the interactive elements of the customer dashboard.

5.11.5.2 Recipe History

Viewing the history of produced recipes.

5.11.5.3 Cleaning History

Viewing the history of machine cleaning records.

5.11.5.4 Machine Data

Displaying configuration, version, and system data.

5.11.5.5 Customer Data

Viewing stored customer data from registration.

5.11.5.6 Chart Production

Viewing chronological data charts for machine components.

5.11.5.7 Error Statistics

Displaying statistics on machine errors.

5.11.5.8 Operating Hours and Machine State

Monitoring operating hours and current machine status.

Cleaning

6.1 Cleaning

General instructions for cleaning the machine.

6.1.1 Care

Routine care procedures for machine components.

6.1.1.1 Machine Body and Substructure

Cleaning instructions for the machine body and substructure.

6.1.1.2 Safety Guards

Cleaning instructions for the safety guards.

6.1.1.3 Light Barrier; Sensor Wiper

Cleaning instructions for the light barrier and sensor wiper.

6.1.1.4 Scrapers; Rollers

Cleaning instructions for scrapers and rollers.

6.1.1.5 Conveyor Belts: Top

Cleaning instructions for the top conveyor belts.

6.1.1.6 Conveyor Belts: Underside; Table

Cleaning underside belts, tables, drive, and idle rollers.

6.1.1.7 Table Supports

Cleaning instructions for the table supports.

6.1.1.8 Flour Catch Sheets

Cleaning instructions for the flour catch sheets.

6.1.1.9 Dough Catch Pans

Cleaning instructions for the dough catch pans.

6.1.1.10 Touch Screen

Cleaning instructions for the touch screen.

6.1.1.11 Automatic Flour Duster

Disassembly and cleaning procedures for the flour duster.

6.1.1.12 Automatic Reeling Device

Cleaning instructions for the automatic reeling device.

6.1.1.13 Cutting Rollers

Cleaning instructions for the cutting rollers.

Maintenance

7.1 General Information for Machine Maintenance

Key principles and guidelines for machine maintenance.

7.2 Software Updates

Procedures for updating the machine's software.

7.3 Maintenance List

Schedule outlining regular maintenance tasks.

7.4 Replacement Kit

List of spare parts and replacement kits.

7.4.1 Sensor Wiper Maintenance

Checking and replacing the sensor wiper.

7.4.2 Sensor Wiper Lubrication

Lubricating the sensor wiper for proper function.

7.4.3 Safety Guards Gas Spring Checks

Checking and replacing gas springs for safety guards.

7.4.4 Rigid Substructure Gas Spring Checks

Checking and replacing gas springs for the rigid substructure.

7.4.5 Safety Guards Trigger Point Check

Checking the trigger point of safety guards.

7.4.6 Replacing the Scrapers

Procedures for replacing the machine's scrapers.

7.4.7 Conveyor Belt Wear Check

Checking conveyor belts for wear.

7.4.8 Automatic Reeling Device Seal Rings Check

Checking seal rings on the automatic reeling device.

7.4.9 Automatic Flour Duster Brush Adjustment

Adjusting the brush on the automatic flour duster.

7.4.10 Cutomat Guideway Replacement

Procedure for replacing the Cutomat guideway.

7.4.11 Warning Label Checks

Procedures for checking and verifying warning labels.

7.4.11.1 ISO Warning Labels: Complete Housing

Identification of ISO warning labels on the complete housing.

7.4.11.2 ISO Warning Labels: Automatic Flour Duster

Identification of ISO warning labels on the flour duster.

7.4.11.3 ISO Warning Labels: Automatic Reeling Device

Identification of ISO warning labels on the reeling device.

7.4.11.4 ISO Warning Labels: Cutomat

Identification of ISO warning labels on the Cutomat.

7.4.11.5 ANSI Warning Labels: Complete Housing

Identification of ANSI warning labels on the complete housing.

7.4.11.6 ANSI Warning Labels: Automatic Flour Duster

Identification of ANSI warning labels on the flour duster.

7.4.11.7 ANSI Warning Labels: Automatic Reeling Device

Identification of ANSI warning labels on the reeling device.

7.4.11.8 ANSI Warning Labels: Cutomat

Identification of ANSI warning labels on the Cutomat.

Troubleshooting

8.1 List of Errors

Common faults, their causes, and remedies.

Technical Data

9.1 Technical Data

Specific technical specifications for the machine models.

9.1.1 Technical Data for Basic; Pro Models

Technical data for Rondostar 5000 Basic and Pro models.

9.1.2 Technical Data for Expert Model

Technical data for the Rondostar 5000 Expert model.

9.1.3 Technical Data for Cutomat Models

Technical data for Rondostar-Cutomat 5000 models.

9.2 Supplementary Information

Information on material quality and features.

9.3 Dismantling, Dismounting and Disposal

Instructions for dismantling and disposing of the machine.

Rondo Rondostar 5000 Specifications

General IconGeneral
BrandRondo
ModelRondostar 5000
CategoryIndustrial Equipment
LanguageEnglish

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