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Rondostar 5000
Rondo Rondostar 5000 User Manual
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Operating manual
Rondostar 5000
Expert
SSH673*.A
SSH673*.C
SSH673*H.A
SSH673*H.A
Cutomat
SSH672*C.A
SSH672*C.C
SSH672*HC.A
SSH672*HC.C
SSH673*C.A
SSH673*C.C
SSH673*HC.A
SSH673*HC.C
Pro
SSH672*.A
SSH672*.C
SSH672*H.A
SSH672*H.C
Basic
SSH670*.A
SSH670*.C
SSH670*H.A
SSH670*H.C
* = See EC declaration for exact machine type
T
ranslation of the original manual
Edition BE210202
03.2022
2
Table of Contents
Table of Contents
9
Safety Information
15
Explanation of Symbols
15
Explanation of Symbols
16
Personnel
18
Personnel Requirements
18
Unauthorised Persons
18
Personal Protective Equipment
18
Conversion
19
Area of Application
19
Safety Elements
20
Safety Guards
20
Safety Instructions and Information that Must be Observed
20
Transporting, Setting Up, Connecting, Dismounting and Storing the Device
27
Delivering the Machine
27
Transporting the Machine
27
Unpacking the Machine
28
Unloading the Pallet with a Crane
29
Unloading the Pallet with a Forklift Truck
29
Unloading the Pallet with a Manual Pallet Jack
30
Space Requirement
35
Setting up the Machine
36
Mounting the Undertables [SSH673***.*]
36
Mounting the Machine Tables
37
Mounting Gas Springs: Rigid Substructure [SSH673***.*]
38
Mounting the Table Supports [SSH670**.*, SSH672***.*]
39
Tensioning the Conveyor Belts: Belt Release [Variant]
41
Tensioning the Conveyor Belts: Quick-Release Belt [Variant]
42
Mounting the Dough Catch Pans
43
Folding up the Machine Table [SSH670*.*/ SSH672*.* / SSH672*C.*]
43
Folding up the Machine Table: Cutomat [SSH672**C.* / SSH673**C.* ]
43
Folding down the Machine Table: Cutomat [SSH672**C.* / SSH673**C.* ]
44
Mounting the Flour Container [Variant SSH670**.*]
44
Mounting the Automatic Flour Duster [Variant Ssh670**.*][Standard SSH672***.*, SSH673***.*]
45
Mounting the Automatic Reeling Device [SSH67* 7H*.*]
46
Interconnected Operation with PTT150/PTT250 Transfer Table
47
Interconnected Operation with Make-Up Line/Donut Line
47
Moving the Machine
48
Mounting the Ship Feet [Option SSH670**.*, SSH672***.*]
48
Storing the Machine
49
Requirements for Commissioning the Machine
50
General Information on the Machine
52
General Information
52
Authorised Use of the Basic Version
52
Authorised Use of the Automatic Reeling Device [SSH67* 7H*.*]
53
Authorised Use of the Flour Container [Variant SSH670**.*]
53
Authorised Use of the Cutomat [SSH67***C.*]
53
Authorised Use of the Automatic Flour Duster [Variant Ssh670**.*][Standard SSH672**.*, SSH673**.*]
54
Authorised Use of the Ship Feet [Option SSH670**.*, SSH672**.*]
54
Technical Information
55
Noise Values
55
Temperatures
55
Ambient Humidity
55
Full View of the Machine
56
Rondostar 5000 Basic / Rondostar 5000 Pro
56
Rondostar 5000 Expert
57
Rondostar-Cutomat 5000
58
Type Plate
59
Machine Configurations
60
Overview
60
Machine Type Nomenclature
61
Individual Components
62
Complete Housing (Housing Covers Include Basic Structure)
62
Scraper
62
Dough Catch Pans
63
Conveyor Belts
63
Machine Tables
64
Substructure
65
Flour Catch Sheets [Option SSH670**.*, SSH672***.*]
66
Belt Release [Variant]
66
Quick-Release Belt [Variant]
66
Flour Container [Variant SSH670**.*]
67
Automatic Flour Duster [Variant Ssh670**.*][Standard SSH672***.*, SSH673***.*]
67
Dough Reeler
68
Automatic Reeling Device [SSH67*7H*.*]
68
Cutomat: Tension Lever / Stop Lever [SSH67***C.*]
71
Safety Elements
72
Safety Guards
72
Gas Spring
72
Warning Label
73
Cutomat: Locking Lever [SSH67***C.*]
73
Putting into Operation
74
Preparing for Standby
74
Switching the Machine on / off
75
Registering the Machine
75
Starting / Stopping the Machine
77
Operation
78
General Functional Description
78
Explanatory Texts
78
User Levels
79
Create New User [Foreman or Higher]
80
Manage Users [Foreman or Higher]
80
Sheeting
87
Working in Production Mode
87
Re-Entering the Sequence from a Defined Program Step
87
Performing Daily Corrections
88
Settings
89
Set Parameters: Dough Processing [Foreman or Higher]
89
Set Parameters: End Function [Foreman or Higher]
89
Process Know-How
90
Automatic Width Monitoring System: at Roller Gap
90
End Function
90
Manual Reeling
90
Automatic Reeling
90
Transferring to Downstream Machine
90
Dough Retention Arm
90
Automatic Flour Duster [Variant Ssh670**.*][Standard SSH672***.*, SSH673***.*]
91
Automatic Reeling Device [SSH67*7H*.*]
92
Cutomat with Cutting Station [SSH67***C.*]
93
Cutting Roller Types
94
Inserting the Cutting Rollers
95
Lowering the Cutting Rollers
96
Lifting the Cutting Rollers
96
Cutting
97
Rondoconnect [Technician or Higher]
98
Establishing the Basic Requirements
99
Connecting a Machine to the WIFI
100
Registering the Machine for Rondoconnect
101
Displaying the Customer Dashboard: Via WIFI
102
Using the Customer Dashboard
103
Operating Elements
103
Recipe History
104
Cleaning History
104
Machine Data
105
Customer Data
105
Chart Production
106
Error Statistics
107
Operating Hours Counter and Machine State
108
Cleaning
109
Maintenance
118
General Information for Machine Maintenance
118
Software Updates
120
Maintenance List
121
Replacement Kit
122
Conveyor Belt
122
Checking and Replacing the Sensor Wiper
123
Lubricating the Sensor Wiper
123
Check and Replace Gas Spring: Safety Guards
124
Checking and Replacing the Gas Springs: Rigid Substructure [SSH673***.*]
125
Checking the Safety Guards Trigger Point
126
Replacing the Scrapers
126
Removing the Scrapers
126
Replacing the Scraper Blade
127
Mounting the Scraper
128
Checking for Wear
128
Automatic Reeling Device: Check Seal Rings
128
Check Warning Labels
130
Warning Label: Complete Housing: ISO [SSH67****.A]
130
Warning Label: Automatic Flour Duster: ISO [Variant Ssh670**.A][Standard SSH672***.A, SSH673***.A]
131
Warning Label: Automatic Reeling Device: ISO [SSH67*7H*.A]
132
Warning Label: Cutomat: ISO [SSH67***C.A]
133
Warning Label: Complete Housing: ANSI [SSH67****.C]
134
Warning Label: Automatic Flour Duster: ANSI [Variant Ssh670**.C][Standard SSH672***.C, SSH673***.C]
135
Warning Label: Automatic Reeling Device: ANSI [SSH67*7H*.C]
136
Warning Label: Cutomat: ANSI [SSH67***C.C]
137
Troubleshooting
138
List of Errors
138
Checking the Inputs and Outputs
141
Technical Data
142
Technical Data for Rondostar 5000 Basic / Rondostar 5000 Pro
142
Technical Data for Rondostar 5000 Expert
143
Technical Data for Rondostar-Cutomat 5000
144
Supplementary Information
145
Dismantling, Dismounting and Disposal
146
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Rondo Rondostar 5000 Specifications
General
Brand
Rondo
Model
Rondostar 5000
Category
Industrial Equipment
Language
English
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