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2005 717 RFI
Rotax 2005 717 RFI User Manual
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Section
03
78
7
RFI
ENGINE
Su
bse
ct
ion
0
4
(B
OT
T
OM
EN
D)
F01D84A
1
1.
O
-ri
ng
Appl
y
Lo
ctite
76
7
(an
ti-s
eiz
e
l
ub
rica
nt
)
(P
/N
2
93
800
070)
to
cr
ank
shaf
t
thr
ead
s.
Using
t
he
sam
e
tools
as
f
or
disassembly
proce-
dur
e,
to
rque
PTO
fly
wheel
t
o
110
N
•
m(
8
1l
b
f
•
ft).
100
smr2005-083
www.SeaDooManuals.net
103
105
Table of Contents
Default Chapter
4
Table of Contents
4
Safety Notice
6
Introduction
7
General Information
7
Engine Identification Number (E.I.n.)
7
Engine Emissions Information
7
Tightening Torques
7
Arrangement of this Manual, Illustrations and Procedures
8
Engine Measurement
11
Measurement Procedures
11
Cylinder Head Warpage
11
Cylinder Taper
11
Cylinder out of Round
11
Combustion Chamber Volume Measurement
11
Piston/Cylinder Wall Clearance
12
Ring/Piston Groove Clearance
14
Ring End Gap
15
Crankshaft (Assembled Engine)
15
Crankshaft (Disassembled Engine)
16
Rotary Valve
18
Engine
20
Leak Test
20
General
20
Preparation
20
Testing Procedure
20
Engine Leakage Diagnostic Flow Chart
24
Magneto System
25
Disassembly
27
Cleaning
29
Assembly
30
Top End
32
Service Products
32
Disassembly
34
General
34
Cleaning
36
Assembly
37
Inspection
37
Bottom End
43
General
45
Disassembly
45
Cleaning
47
Inspection
48
Assembly
49
Rotary Valve
53
General
55
Inspection (Assembled Engine)
55
Disassembly
55
Cleaning
57
Inspection (Disassembled Engine)
57
Assembly
57
Rotary Valve Timing
61
Technical Specifications
63
Rfi Engine
64
Leak Test
64
General
64
Testing Procedure
64
Engine Leakage Diagnostic Flow Chart
68
Magneto System
69
Disassembly
71
Cleaning
72
Assembly
73
Top End
75
General
77
Disassembly
78
Cleaning
83
Inspection
84
Assembly
84
Adjustment
90
Bottom End
91
General
93
Disassembly
93
Cleaning
97
Inspection
98
Assembly
98
Rotary Valve
105
General
107
Inspection (Assembled Engine)
107
Disassembly
107
Cleaning
109
Inspection (Disassembled Engine)
109
Assembly
109
Rotary Valve Timing
113
Technical Specifications
115
4
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Rotax 2005 717 RFI Specifications
General
Brand
Rotax
Model
2005 717 RFI
Category
Boat
Language
English
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