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Rottler SG8 User Manual

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August 8, 2019
MANUFACTURING
SG8
SEAT AND GUIDE MACHINE
OPERATIONS AND MAINTENANCE
MANUAL
MANUFACTURED BY:
ROTTLER MANUFACTURING COMPANY
8029 South 200th Street
Kent Washington 98032 USA
Phone: (253) 872-7050
Fax: (253) 395-0230
NOTE: WHEN ORDERING REPLACEMENT PARTS,
PLEASE GIVE THE MODEL AND SERIAL NUMBER.
ORDER BY PART NUMBER.
THERE IS A MINIMUM ORDER OF $25.00
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Rottler SG8 Specifications

General IconGeneral
BrandRottler
ModelSG8
CategoryIndustrial Equipment
LanguageEnglish

Summary

Chapter 2 Introduction / Safety / Installation

Introduction

Overview of the manual's structure and purpose.

Limited Warranty

Outlines the warranty period, coverage, and conditions for the SG8 machine.

General Safety Precautions

Covers electrical, operator, eye, work area, guards, and hand safety for the machine.

Preparation for Placement

Guidance on connecting air supply and electrical power for machine setup.

Emergency Procedure

Details immediate action for operational errors or emergencies.

Chapter 3 Machine Installation

Location

Importance of choosing the correct location for machine productivity and material handling.

Unpacking

Steps for carefully uncrating the machine and removing protective coatings.

Positioning the Machine

Instructions for safely lifting and moving the machine to its final location.

Leveling the Machine

Procedure for accurately leveling the machine using leveling bolts and pads.

Chapter 4 Control Definitions

SGF8 Control Definitions

Identifies and explains the functions of various controls on the SGF8 machine.

Chapter 5 Operating Instructions

Mounting Cylinder Heads

Details the procedure for securely mounting cylinder heads onto the machine.

Alignment and Setup

Explains how to align the cylinder head and machine floating head for accurate machining.

Selecting the right Pilot

Guides on choosing the correct carbide pilot for precise valve guide machining.

Three Angle Seat Cutting

Describes the process of performing three-angle valve seat cuts.

Chapter 6 Spindle to Work

Fine Feed Engagement

How to engage and disengage the fine feed mechanism for controlled cutting.

Core Drilling and Reaming Valve Guides

Procedure for drilling and reaming valve guides using specific adapters and speeds.

Cutting Counter Bores for Seat Rings

Steps for cutting counter bores for seat rings on cylinder heads.

Tapping Operations

Instructions for performing tapping operations on the machine.

Chapter 7 Maintenance

Calibrating the Digital Level

Procedures for rechecking and recalibrating the digital level assembly for accuracy.

Chapter 8 Troubleshooting

Eccentricity Problems when Cutting Three Angle Seats

Identifies common causes and solutions for eccentricity issues during seat cutting.

Chapter 9 Wiring Diagram

Wiring Diagram

Electrical circuit diagram for the SGF8 machine, showing component connections.

Chapter 10 Pneumatic Drawings

Pneumatic Circuit Diagram

Diagram illustrating the pneumatic system of the SGF8 machine.

Chapter 11 Machine Parts

Base, Table and Riser Assembly

Detailed list of components for the machine's base, table, and riser.

Workhead Assembly

Component breakdown and parts list for the machine's workhead.

Spindle Assembly

Exploded view and part list for the spindle assembly.

Transmission Assembly

Component list for the machine's transmission system.

Head Support Assembly

Parts diagram and list for the head support mechanism.

Chapter 12 Fixed Carbide Pilots On Stock

Fixed Carbide Pilots On Stock

Catalog of available fixed carbide pilots with 6.00mm shank diameter.

.375" Shank Diameter Fixed Carbide Pilots

Catalog of available fixed carbide pilots with .375" (9.52mm) shank diameter.

Chapter 13 Seat and Guide Carbide Inserts

Carbide Profile Tips

Guide to selecting replacement carbide tips based on seat angle, width, and top angles.

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