Rottler SM Series User Manual

96 pages

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OPERATION AND MAINTENANCE MANUAL

8029 S 200th St. Kent, WA 98032 USA | www.rottlermfg.com | Ph: 253-872-7050 | Fax: 253-395-0230

16.03.2017

Table of Contents19
Safety Information20
Safety Instructions for Machine Use20
Electrical Power22
Machine Operator23
Emergency Procedure24
Operating Instructions30
Manual Operation31
Operation32
General Insert Information33
Cutting Speed Calculation33
Surfacing Inserts34
6303B34
6303M34
6303U34
6303K34
Rs32234
6301J34
1/2" (12.70Mm) Surfacing Inserts35
6303P35
6303Q35
Bi-Metal Surfacing35
Cylinder Heads with Protruding Valve Seats36
6303S36
6303U36
6303R36
6301I36
6301V36
Special Toolholder and Insert37
7202X37
7202Z37
Maintenance41
Lubrication41
Horizontal Ballscrew Nut41
Vertical Ballscrew Nut41
Outer Spindle41
Inner Spindle41
Cleaning the Way Surface41
Lubrication - Quick Reference Chart41
S7M - S8M Machine Lubrication Illustration42
Axis Universal Machine Table 7119Q - Lubrication Illustration43
Setting Cutting Tool Inserts44
Production Cutting44
Aluminum & Cast Iron44
Dial Indicator Setting45
Vertical Travel Belt46
Upper Vertical Travel Belt47
Drive Belt Replacement48
Drive Sprocket / Motor Removal and Replacement49
Removal of Drive Sprocket49
Replacement of Drive Sprocket49
Driven Sprocket Removal and Replacement50
Removal of Driven Sprocket50
Replacement of Driven Sprocket50
Cutterhead and Chip Guard Removal51
Upper Housing Removal52
Inner Spindle Removal53
Upper Spindle Bearing Removal53
Spindle Sensor Adjustment54
Horizontal Ball Screw and Belt Alignment and Adjustment55
Air Adjustment of the S7M - S8M Machine56
Air Adjustments Illustration56
Pneumatic Control Diagram57
Cutterhead Tilt Adjustment58
Outer Spindle Adjustment59
Inner Spindle Adjustment60
Alignment Definitions for Angular Bearings and Belleville Washers61
Bearing Alignment61
Belleville Washer Alignment61
Z-Axis Vertical Ballscrew Lower Bearing Stacking Order62
Z-Axis Vertical Ballscrew Lower Bearing Section View62
Inner Spindle Upper Section Belleville Washer Stacking Order63
Inner Spindle Upper Section Belleville Washer Section View63
Inner Spindle Lower Section Bearing Stacking Order64
Inner Spindle Lower Section Bearing Section View65
Machine Parts70
Front / Right Side View S7-8M70
Pneumatic Assembly71
Electrical Enclosure72
Electrical Diagram73
Upper Housing74
Upper Vertical Travel Belt Parts75
Spindle Base Front Section76
Inner / Outer Spindle Assembly77
Spindle Base Bushings78
Spindle Base Assembly79
Left Ballscrew Support80
Right Ballscrew Support81
Home and Limit Switches82
Pendant Assembly83
Spindle Base84
Chip Shield 14" & 1685
14" Fly Cutter86
Chip Chute87
Waycovers and Optional Chip Catcher Assembly88
Riser Set89
Air Diagram90

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Rottler SM Series Specifications

General

Brand	Rottler
Model	SM Series
Category	Industrial Equipment
Language	English

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