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Details safety devices like guard doors and emergency stop buttons for machine protection.
Discusses the importance of using original spare parts and ensuring material compatibility for safe operation.
Outlines essential safety guidelines for operators to follow during bagmaker operation.
Describes procedures for safely locking out air and electrical power before maintenance.
Explains the components responsible for managing and feeding the packaging film.
Details the spindle that supports the packaging material on the film carriage.
Describes the assembly that maintains tension on the film web during operation.
Covers the brake mechanism that controls the unwinding of the film roll.
Explains the system that controls the film carriage's position relative to the forming collar.
Details the touchscreen interface for controlling film tracking position.
Describes the sensor that stops the bagmaker when the film roll is exhausted or tension is too high.
Explains the rollers that guide the film path and allow angle adjustments.
Covers the device that pulls film and pushes it down the forming tube.
Describes the belt assemblies that suction and push the film tube.
Details the system that powers the film feeding belts.
Explains the device that moves film feeding belts and maintains belt pressure.
Describes the component that shapes the flat film into a tube.
Covers the device that joins the film tube edges to create vertical seals.
Details the unit that joins film edges using heat and pressure.
Explains the component that creates heat for melting the inner film layer.
Describes components involved in transferring heat and managing band tension.
Covers the system that synchronizes the sealing band with film feeding.
Explains the device controlling seal band movement and pressure.
Details touchscreen controls for vertical seal engage/retract timing.
Describes the support that holds and positions the seal band unit.
Covers the device that creates top and bottom seals and cuts the bag.
Details the assemblies that create horizontal seals.
Explains the part of the jaw assembly that creates the seal.
Describes components that work with jaw bodies to create seals.
Discusses how jaw spring compression determines sealing pressure.
Covers the system that drives the jaw opening and closing motion.
Details touchscreen controls for jaw profile and seal settings.
Explains the assembly that cuts bags from the film tube.
Covers controllers that monitor and adjust horizontal sealing temperatures.
Explains the sensor that allows the bagmaker to use registered film.
Details touchscreen controls for the registration sensor.
Covers the system controlling compressed air supply to various components.
Describes the manifold distributing compressed air to components.
Explains the switch monitoring air pressure in the primary manifold.
Details devices releasing compressed air for cooling seals.
Covers the system creating suction for film feeding belt assemblies.
Describes the bank supplying compressed air to pneumatic cylinders.
Lists optional components that enhance bagmaker capabilities.
Explains plates, grippers, and deflators for sealing and bag shaping.
Covers the table used to attach new film rolls to exhausted ones.
Details sensors keeping film edges aligned with the vertical seal.
Covers devices altering bag shape, like gusseting and STABILO seals.
Explains the device adding folds to create gussets in the film tube.
Describes the system creating square corners on film tubes.
Explains the 360-degree virtual encoder count basis for operations.
Details the process of bonding film layers using heat, time, and pressure.
Describes the timing of the vertical seal engage/retract movements.
Covers the cycle where horizontal seals are formed, cut, and cooled.
Explains how the registration sensor aligns film for sealing based on printed marks.
Describes the touchscreen, numeric keypad, function keys, and arrow keys for operation.
Details the touchscreen and function keys used to select machine functions.
Explains how the numeric keypad and arrow keys are used for input and navigation.
Identifies the screen displaying commonly used touchcells and switches.
Details switches on the operations screen for film, jogging, belts, and heat control.
Details switches on the operations screen for feeder, length, speed, and settings.
Describes the screen containing controls for forming, recipe management, and data monitoring.
Details settings that determine cam positions for various operations.
Covers controls for jaw speed and seal time settings.
Explains the screen that synchronizes the bagmaker and product feeder.
Details settings for the printing device on the film.
Covers controls for the vertical seal engage/retract movements.
Explains controls for the registration sensor operation.
Details controls for the STABILO sealing system.
Covers functions for loading and saving product recipes.
Describes the screen that appears when an alarm or warning condition exists.
Explains controllers that monitor and adjust sealing temperatures.
Details the switch that turns electrical power on or off.
Covers the lever controlling the flow of air to the bagmaker.
Describes various push-buttons and selector switches for machine operation.
Guides on activating electrical and pneumatic supplies for the bagmaker.
Explains how to load machine parameters for specific product packaging.
Details how to adjust machine speed and bag length settings.
Provides instructions on how to install a specific forming set for a bag style.
Guides on how to place a new film roll onto the film carriage.
Describes the steps to thread the film through the bagmaker's components.
Covers positioning the vertical sealing device relative to the forming tube.
Details setting pneumatic pressures for various devices based on production environment.
Explains how to adjust dancer arms for proper film tension.
Guides on aligning film edges with the vertical seal using film tracking.
Describes how to position sensors for automatic film edge alignment.
Covers setup of the registration sensor for registered or non-registered film.
Details disabling the registration sensor for non-registered film use.
Guides on positioning the sensor for registered film.
Explains how to set the photoeye window for continuous registration mark tracking.
Guides on setting photoeye correction to align seals with desired locations.
Outlines procedures for starting the bagmaker for operation.
Details steps to prepare the bagmaker for forming empty bags.
Guides on producing a few empty bags to check settings.
Explains how to check the integrity and quality of empty bags.
Guides on producing filled bags and identifying necessary adjustments.
Details how to check the quality of filled bags for product and air issues.
Covers starting a normal production run of filled bags.
Provides procedures for emergency, normal, and extended shutdown.
Guides on restarting the bagmaker after an emergency stop event.
Explains how to operate the bagmaker at a slow steady pace for adjustments.
Details replacing heating elements and temperature sensors in jaw assemblies.
Guides on replacing worn film feed belts to restore traction.
Explains how to replace the knife for consistent bag cutting.
Covers how to align the forming set for proper bag forming.
Guides on aligning belt assemblies to the forming tube.
Outlines daily cleaning tasks for the bagmaker.
Details daily checks and maintenance for the bagmaker.
Covers weekly maintenance tasks for the bagmaker.
Lists causes and corrective actions for emergency stop issues.
Details causes and corrective actions for safety circuit latch faults.
Lists causes and corrective actions for low air pressure conditions.
Covers causes and corrective actions for issues related to reverse mode.
Lists causes and corrective actions for belts being in the open state.
Details causes and corrective actions for jogging mode issues.
Lists causes and corrective actions for temperature control problems.
Covers causes and corrective actions for film registration failures.
Lists causes and corrective actions for film carriage hitting its left limit.
Details causes and corrective actions when the film splice table is activated.
Lists causes and corrective actions for scale or feeder not being ready.
Covers causes and corrective actions for premium feeder not ready status.
Explains causes and corrective actions for motion controller recalibration.
Lists causes and corrective actions when the film roll is exhausted.
Details causes and corrective actions for invalid calculation errors.
Lists causes and corrective actions for film carriage hitting its right limit.
Lists specific error messages and corrective actions for motion control systems.
Details error messages related to the vertical seal drive.
Covers error messages related to the power unwind system.
| Machine Type | Vertical Form Fill Seal (VFFS) |
|---|---|
| Model | VPK Series |
| Application | Packaging of powders, granules |
| Bag Styles | Pillow bag, gusseted bag, block bottom bag, quad seal bag |
| Sealing Technology | Heat sealing |
| Film Material | Laminates |
| Control System | PLC-based with touch screen interface |
| Power Supply | 380-480V, 50/60Hz, 3-phase |