Need help?Do you have a question about the ROVEMA CMK and is the answer not in the manual?
Explains how to find information within the operator's manual.
Defines the meaning of symbols used throughout the manual for clarity.
Overview of the CMK continuous motion cartoner's purpose and function.
Identifies the primary physical sections of the CMK machine.
Essential safety rules for personnel operating the machine.
Ensuring safety related to electrical systems, spare parts, and maintenance.
Details on safety devices, their testing, and operational requirements.
Steps for safely locking out air and electrical power supplies.
Explanation of the machine's variable and fixed sides for adjustments.
Defines critical terms like Carton Production and Case Production.
Guidelines for transporting and storing cartons to ensure quality.
Addresses potential problems with cartons like dimensions, folds, and scoring.
Details on glue properties, temperature, open time, and application.
Illustrates the step-by-step process from carton blank to finished carton.
Describes the system that feeds carton blanks into the machine.
Explains how carton blanks are stored and fed from the magazine.
Details the components and process of erecting carton blanks.
Describes the chain system used to move erected cartons through the machine.
Explains the bucket conveyor's role in feeding products into cartons.
Details the hot melt glue application process for closing cartons.
Explains the purpose of the drying zone in ensuring sealed flaps.
Describes the chain that moves completed cartons to downstream equipment.
Introduction to the touchscreen interface and its primary sections.
Explains the structure and access points of the HMI menu tree.
Details on how parameters control machine operations and submenus.
Describes key parameters affecting machine functions like speed and timing.
Screens and descriptions for configuring the carton magazine feed.
Screens for setting PLS parameters related to carton handling and detection.
Screens and descriptions for operating and configuring bag transfer stations.
Information on synchronizing the cartoner with upstream baggers.
Interface for enabling and configuring glue zones on the CMK.
Settings for processing carton weight feedback from the checkweigher.
Access to other HMI screens like Adjustments, Servo, and Batch Control.
Description of primary operator interface buttons and switches.
Steps for initial machine setup and commissioning.
Procedure for powering up and preparing the machine for operation.
Guidance on initial setup and making mechanical adjustments.
Procedures for normal production runs and monitoring machine status.
Steps for normal and extended shutdown of the machine.
Handling and recovery from emergency stop situations.
Locations and functions of product rejection points within the system.
Guidelines for adjusting machine components for new carton sizes.
Illustrates carton dimensions and their relation to machine dial settings.
Procedures for adjusting the carton guide and conveyor tension.
Instructions for adjusting the retaining roller and pushers.
Details on base setting and tensioning the main drive chain.
Procedures for adjusting carton chain drivers, base setting, and tension.
Instructions for adjusting upper conveyor height and insertion slides.
Details on setting flap closer base settings and drive belt tension.
Procedures for adjusting glue head height and distance from carton.
How to adjust the drying zone rods for proper carton movement.
Instructions for adjusting flap guides to match carton dimensions.
Procedures for adjusting bucket size, base setting, and conveyor tension.
Details on base setting and tensioning the carton removal chain.
Importance of regular and scheduled maintenance for machine longevity.
Recommendations for cleaning frequency and suitable cleansing agents.
Routine checks and cleaning performed at the start and end of the day.
Tasks to perform weekly, including drive belt checks and roller inspection.
Periodic checks and maintenance tasks performed monthly.
Specific procedures for replacing parts or adjusting chain play.
Guidelines for proper lubrication of the machine and its components.
How alarm messages are displayed on the operator interface.
Display of active alarms and warnings, including their status.
Access to a log of cleared alarm messages with timestamps.
List of common alarms, their possible causes, and solutions.
General| Model | CMK |
|---|---|
| Manufacturer | ROVEMA |
| Packaging Material | Paper |
| Bag Width | 50 - 250 mm |
| Power Supply | 50/60Hz |
| Compressed Air | 6 bar |
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