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ROVEMA CMK User Manual
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ROVEMA Packaging Machines L.P.
650 Hurricane Shoals Road, NW
Lawrenceville, GA 30045
Phone: 770-513-9604
Fax: 770-513-0814
http://
www
.rov
ema.com
CMK
Continuous Motion Cartoner
Operator’s Manual
Customer:
Machine:
200246
Order No.:
39077
2
Table of Contents
Table of Contents
2
Section 1: Introduction
8
About this Manual
9
Symbol Descriptions
9
Introduction to the CMK
10
Main Areas
10
Section 2: Safety Instructions
15
Operator Safety
16
Operator Safety Guidelines
16
Sound Level
17
In Case of Danger
17
Component Safety
18
Electrical and Control System
18
Spare Parts
18
Maintenance
18
Safety Devices
19
Machine View
20
Dangerous Areas
21
Guard Doors
21
Changes and Modifications
21
EMERGENCY STOP Push-Button
22
Safety Labels
23
Lockout Procedures
24
Air Supply Lockout
24
Electrical Power Supply Lockout
25
Section 3: Functional Descriptions
26
Functional Descriptions
27
Variable and Fixed Side
27
Carton Production
28
Case Production
28
Carton Material
28
Carton Designations
29
Gluing
29
Transporting and Shipping
30
Transporting Cartons
30
Shipping Cartons
30
Storage
31
Storage Conditions
31
Carton Considerations
32
Dimensional Deviations
32
Glue Placement
32
Folds
33
Fiber Direction
33
Grooving
33
Scoring
33
Bent or Curved Cartons
34
Gluing Considerations
35
Processing Data
35
Glue Vapors
36
Cleaning the Glue Applicator
36
Properties
37
Processing Temperature
37
Open Time
37
Relationship between Temperature and Viscosity
37
Contact Pressure
38
Heating Time
38
Section 4: Parts and Functions
39
Areas of the Machine
40
Sequence of Operations
40
Carton Supply
41
Carton Supply Setup
42
Carton Magazine
43
Separation of Cartons
44
Front and Rear Pushers
45
Hold down Device
46
Carton Erector
47
Flap Raiser
48
Side Guides and Air Nozzle
49
Carton Conveyor
50
Carton Chain
51
Front Flap Closers
52
Rear Flap Closers
53
Bucket Conveyor
54
Product Insertion - Barrel Loader
55
Gluing Station
57
Closing Flaps
58
Flap Guides
59
Carton Guides
60
Drying Zone
61
Carton Removal Chain
63
Product Reject Conveyor
64
Bag Transfer Stations
65
Section 5: Operator Controls
69
HMI (Human-Machine-Interface)
70
Menu Tree
71
Parameters and Submenus
72
Main Parameters Screens
73
Main Parameters Descriptions
74
Carton Magazine Parameters Screens
76
Carton Magazine Parameters Descriptions
77
PLS Timing Channels Screens
78
Cartoner PLS Parameters Descriptions
81
Bag Transfers Screens
83
Bag Transfer Parameters Descriptions
86
Bagger Sync Screens
89
Bagger Sync Parameters Descriptions
91
Cartoner Glue Setup Screen
94
Checkweigher Feedback Screen
95
Checkweigher Feedback Parameters Descriptions
96
Additional Screens
97
Adjustments Screen
97
Servo Menu Screens
98
Batch Control Menu
99
Batch Control Menu - Continued
100
Downstream Setup Menu
101
Cartoner Setup Screen
102
Cartoner Setup Screen - Continued
103
Bag Transfer Setup Menus
104
Configuration Screen
105
Panelview Config Mode
105
Copy Current Parameters to All Recipies
105
Main Drive Servo
105
PLS (Programmable Limit Switch) Config
106
PLS (Programmable Limit Switch) Compensation Parameters
107
Shift Register Setup
108
Recipe Management Screen
109
Indication of Edited Recipe
110
Save to Current Recipe Screen
110
Save to Selected Recipe Screen
111
Load Recipe Screen
112
Rename Recipe Screen
113
View Recipe List Screen
114
View Data Screen
115
View I/O Screens
116
Panelview Configuration Screen
117
Buttons and Switches
118
MAIN DISCONNECT Switch
118
MACHINE READY Push-Button
118
JOG/RUN Push-Button
118
STOP Push-Button
118
! EMERGENCY STOP Push Button
118
Air Disconnect Handle
122
Section 6: Operating Procedures
123
Startup
124
Preparatory Actions
124
Activate the Machine
125
Jogging the Machine
126
Routine Operations
127
Routine Operations - Continued
128
Shut down the Machine
129
Emergency Stop
130
Product Rejection
131
Section 7: Working with Components
132
Adjusting Dimensions on Dials and Scales
134
Carton Dimensions
135
Set up and Adjustments
141
Carton Supply
143
Adjusting the Carton Guide
143
Supply Conveyor Tension
144
Adjusting the Retaining Roller
145
Front and Rear Pusher Adjustment Instructions
146
Main Drive Chain
147
Main Drive Chain Base Setting
147
Chain Tension Drive Chain
148
Tension Drive Chain Drive Belt
149
Carton Chain
151
Chain Drivers Adjustments
151
Carton Chain Base Setting Adjustment
153
Tensioning the Carton Chain
154
Position Drivers Vertically
155
Replacing Chain Segments
156
Tensioning Carton Chain Drive Belts
157
Tension Drive Chain: Main Shaft-Carton Chain
158
Barrel Loader
159
Upper Conveyor Height
159
Insertion Slides Cover Guide
160
Tensioning Upper Conveyor (Barrel Loader) Chains
162
Flap Closers
163
Flap Closer Base Settings
163
Flap Closer Drive Belts Tension
164
Glue Device
165
Glue Heads Height Adjustment
165
Distance from Carton
165
Glue Station Controls
165
Drying Zone
166
Drying Zone Adjustments
166
Guides
167
Flap Guide Adjustments
167
Bucket Conveyor
168
Adjust Bucket Conveyor
168
Adjust Bucket Conveyor - Continued
169
Product Supply Conveyor Base Setting
170
Bucket Conveyor Base Setting
171
Conveyor Adjustments
172
Filling Height Monitoring
173
Adjusting Fill Height Monitoring
173
Tensioning the Bucket Conveyor Chains
174
Tensioning the Main Drive Belt
175
Carton Removal Chain Base Setting
176
Tensioning the Chain Removal Drive Belts
177
Tensioning the Removal Conveyors
178
Section 8: Maintenance
179
General
179
Cleaning Intervals
180
Protection Doors
180
Housing
180
Display
180
Daily Maintenance
181
Before Starting
181
After Stopping
182
Weekly Maintenance
184
Preparatory Actions
184
Checks
184
Monthly Maintenance
186
Checks
186
Other Maintenance Procedures
188
Lubrication
192
Section 9: Troubleshooting
194
Alarm Banner
194
Alarm Screen
195
Alarm History Screen
196
Alarms and Warnings
197
Alarm Messages
197
Warning Messages
206
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ROVEMA CMK Specifications
General
Model
CMK
Manufacturer
ROVEMA
Packaging Material
Paper
Bag Width
50 - 250 mm
Power Supply
50/60Hz
Compressed Air
6 bar
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