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Royal Alloy Grand Tourer GT125 User Manual

Royal Alloy Grand Tourer GT125
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Questions and Answers:

Royal Alloy Grand Tourer GT125 Specifications

General IconGeneral
BrandRoyal Alloy
ModelGrand Tourer GT125
CategoryScooter
LanguageEnglish

Summary

Preface

Precautions for Safe Riding

Practice before Riding

Practice riding in a safe, traffic-free area to become familiar with controls and build skills.

Knowing Your Safety Speed Limit

Understand and adhere to speed limits based on road conditions, skill level, and weather for accident avoidance.

Be Careful on Rainy Days

Exercise caution on wet roads; braking distance doubles, and high speeds or sharp turns should be avoided.

Correct Wearing of Safety Helmet

Always wear a securely fastened safety helmet when riding.

Safety clothing Recommendation

Recommended clothing includes bright-colored, well-fitting attire with EC protection and gloves.

Indispensable Maintenance and inspection

Essential checks include pre-journey safety checks, half-yearly inspections, and annual servicing as per the schedule.

Caution High Temperature

The muffler gets hot; park carefully to prevent accidental contact and burns.

No modifications allowable

Modifications to the scooter are prohibited as they may compromise riding safety.

Names of different parts

The Serial Number

Engine number

The engine number is stamped on the rear of the crankcase assembly.

Chassis number

The chassis number is stamped on the frame's right side rail.

Functions of Controllers

Instrument Panel Indications

Explains the various indicators and gauges on the scooter's instrument panel.

Ignition switch

Details the operation of the ignition switch for starting, driving, and locking the steering.

Switches on the Handlebars

Describes the location and function of the beam switch, turn signal switch, and horn button.

Throttle Grip

Controls engine speed by rotating towards or away from the rider.

Brake Levers

Used to control speed and stop the scooter by squeezing towards the grip.

Main Stand

Instructions for deploying and using the main stand to park the scooter securely.

Fuel Tank Cap

Instructions on how to open and close the fuel tank cap using the ignition key.

Seat Lock

Steps for opening and closing the seat, with a note to avoid dropping it.

Front Luggage Box

Information about the front luggage box, including precautions for use and maximum payload.

Fuel and Oil Recommendations

Fuel

Recommends using unleaded fuel with an octane rating of 90 or higher.

Engine Oil

Specifies using high-quality 4-stroke semi-synthetic engine oil, recommending SAE 10W-40.

Transmission Oil

Recommends using good quality EP 80w-90 gear oil.

Running-in of New Scooter

Maximum Throttle Operation Recommendation

Table showing recommended maximum throttle usage for the first 500 and 1000 miles.

Vary the engine Speed

Advises varying engine speed during break-in for proper component loading and cooling.

Avoiding Constant Low Speed

Recommends avoiding constant low speed; allow acceleration within limits but avoid full throttle for the first 1000 miles.

Allow the Engine Oil to Circulate before Riding

Emphasizes allowing the engine oil to circulate before applying load to ensure proper lubrication.

Performing the First Service

Highlights the importance of the first 500Km service for engine longevity and performance.

Inspection before Riding

Steering

Check steering for smoothness, free movement, and no excessive play.

Brakes

Verify correct brake lever free play and ensure no obstruction to braking.

Tyres

Check tyre pressure, adequate tread depth, and for cracks or cuts.

Fuel

Ensure sufficient fuel for the planned journey distance.

Lighting

Operate and check all lights: headlamp, tail lamp, brake lamp, and turning lamps.

Indicators

Check oil indicator (if fitted) and turning indicators.

Horn

Verify the horn's correct function.

Engine oil

Check that the engine oil level is correct.

Throttle

Check throttle cable play and smooth return of the grip.

Inspection of braking effect and free play

Measure brake lever movement until resistance is felt; it should be 10-20mm.

Inspection of the Tyre

Focuses on checking tyre pressure, wear, damage, and foreign objects.

Inspecting the Quantity of Fuel

How to check fuel level using the gauge and when to refuel.

Inspecting the Quantity of Engine Oil

Detailed procedure for checking engine oil level using the dipstick, ensuring it's between marks.

Inspecting the Transmission Oil Level

Procedure for checking transmission oil level via the filler opening.

Inspection of the Ignition Unit and the Lights

Check operation of headlight, rear light, brake light, and turn signals.

Inspecting the Rear View Mirrors

Ensure clear visibility and check mirror mounting tightness.

Inspecting the Reflectors and the License Plate

Check reflectors and license plate for cleanliness, damage, and secure mounting.

Riding Tips

Before starting, you must

Lists essential pre-ride checks: fuel/oil quantity, main stand, ground condition, and brakes.

Start the Engine

Step-by-step guide for starting the engine, differentiating between cold and warm states.

Setting off

Instructions on how to safely take the scooter off the stand and begin riding.

Adjust Speed

How to adjust speed by rotating the throttle grip, recommending gradual changes.

Applying the Brakes and Stopping

Guidance on using both brakes simultaneously for effective and safe stopping.

Special care should be taken in rainy and wintery conditions

Advice for riding in adverse weather, emphasizing reduced grip and increased braking distances.

Check the brakes after washing the scooter or riding through water.

Post-wash brake check is crucial as braking effect may be temporarily reduced.

Lock the handle bar

How to lock the handlebars for theft prevention when parking.

Inspection and Maintenance

The First Service

Details the critical first 500Km service for engine break-in and overall health.

Maintenance Schedule

A comprehensive table outlining service intervals and required actions (Inspect, Clean, Replace, Tighten).

Battery

Information about the sealed battery type and a caution regarding trickle charging during storage.

Spark Plug

Guidance on cleaning, gap adjustment, and replacement of the spark plug, including reading the plug's color.

Fuel Hose

Recommends replacing fuel hoses every two years.

Air Filter

Instructions for cleaning the paper element air filter and replacement intervals.

Throttle Cable Adjustment

Procedure for adjusting throttle cable slack to the correct free play (0.5-1.0mm).

Hydraulic brake fluid

Specifies the grade (DOT4.1), type, and handling precautions for hydraulic brake fluid.

Tyres

Importance of checking tyre inflation pressure and tread condition before every ride.

Tyre Pressure

Explains the impact of under/over-inflation on stability and control.

Cold Inflation Tyre Pressure

Lists the recommended cold inflation pressures for the front and rear tyres.

Tyre Tread Condition

Recommends tyre replacement when tread depth reaches 1.6mm or less.

Fuse

Locates the fuse, advises checking it for electrical failures, and warns against using substitutes.

Troubleshooting

Storage Procedures

General guidelines for preparing the scooter for extended storage, emphasizing professional service.

Scooter

Clean the entire scooter and place it on the main stand.

Fuel

Drain the fuel tank and run the engine until residual fuel is consumed.

Battery

Instructions for removing, cleaning, and storing the battery with a trickle charger.

Tyres

Inflate tyres to normal specifications before returning to service.

External

Apply protective sprays to vinyl, rubber, and unpainted surfaces, and wax painted surfaces.

Procedure for Returning to Service

Steps to prepare the scooter after storage, including refueling, battery reinstallation, and checks.

Specifications

Warranty

Warranty Terms and Conditions

Outlines the 2-year/30,000 KM warranty period, exclusions, and requirements.

None Warranty – Excluded Items

Lists parts and conditions not covered by the warranty, except for manufacturing errors.

Six Month Limited Warranty Items

Specific items covered for a limited period of six months.

Twelve Month Limited Warranty Items

Specific items covered for a limited period of twelve months.

Dealer Responsibility

Responsibilities of the dealer in maintaining the Royal Alloy warranty for the customer.

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