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Royal Vendors Merlin IV User Manual

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Royal Vendors, Inc.
Service and Parts Manual
Merlin IV
R
Manufactured by
Telephone +1 304 728 7056 • Fax +1 304 725 4016 • technicalinquiry@royalvendors.com • parts@royalvendors.com • www.royalvendors.com
Royal Vendors, Inc.
426 Industrial Boulevard
Kearneysville WV 25430-2776 USA

Table of Contents

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Royal Vendors Merlin IV Specifications

General IconGeneral
BrandRoyal Vendors
ModelMerlin IV
CategoryVending machines
LanguageEnglish

Summary

Safety Segment

ROYAL VENDORS’ COMMITMENT TO SAFETY

Outlines the manufacturer's commitment to safety and user awareness of potential dangers.

SAFETY REGULATIONS

Lists essential safety rules and precautions to follow before and during installation or service.

SECTION I: ELECTRICAL HAZARDS GENERAL ADVICE

Provides general advice on precautions to take when handling electrical circuits.

SECTION II: ELECTRICAL HAZARDS

Details specific electrical hazards related to servicing with power on or off.

Section 1. General Information

INTRODUCTION TO MERLIN IV

Provides an overview of the MERLIN IV vending machine's capabilities and operational features.

MERLIN IV FEATURES

Lists the key features and technological advantages of the MERLIN IV vending system.

VENDER IDENTIFICATION

Explains how to identify the MERLIN IV vender using serial plates and model numbers.

VOLTAGE REQUIREMENTS

Specifies the electrical voltage, frequency, and service requirements for the vender.

Section 2. Vender Component Explanation

VENDER CONTROL BOARD (including pinouts)

Details the main control board, its identification, operation, and pinout connections.

LOW VOLTAGE TRANSFORMER

Explains the function and operation of the low-voltage transformer powering the control board.

DELIVERY CHUTE SENSOR

Describes the adjustment and testing procedures for the product delivery chute sensor.

REFRIGERATION SYSTEM

Details the refrigeration system, its components, and operational cycle.

BALLAST

Explains the function of the ballast in providing power to the vender's fluorescent lights.

CREDIT PERIPHERALS

Describes the coin changer, bill acceptor, and debit card reader functionalities.

Section 3. Vender Programming

PRECAUTIONS TO TAKE WHEN WORKING WITH CONTROL BOARD

Provides essential safety guidelines for handling electronic control boards and preventing ESD.

INTERNAL (Service) MENU

Outlines the modes and operations available within the internal service menu for programming.

OPTIONAL MENU

Lists the modes accessible when configuration 2 is set to '1'.

EXTERNAL MENU

Describes features accessible via the external menu for reporting vend counts and errors.

Section 4. Vend Cycle

Stand-By Condition

Describes the vender's state when idle and awaiting customer interaction.

Establishing Credit

Explains how customer credit is established through coin insertion.

Valid Selection

Details the process when a customer makes a valid product selection.

Sold-Out

Details how the system indicates when a product selection is unavailable.

Resetting Sold Out Selections

Explains how a sold-out condition is cleared and reset via the door switch.

Section 5. Vender Maintenance

General Maintenance

Provides instructions for routine cleaning and lubrication of vender parts.

Using the Vender’s Error Code System

Explains how to use the built-in error code system for troubleshooting.

Section 6. Training Guide

Troubleshooting Technique

Outlines objectives and steps for effective troubleshooting of vending equipment.

Simple circuit

Explains basic circuit principles relevant to vending machine diagnostics.

Component Highlights

Summarizes key components like the control board and power supply.

Section 7. Exploded Views and Part Numbers

Control Board and Wiring

Provides an exploded view and part numbers for the control board and associated wiring.

Port Assembly

Shows an exploded view and part list for the vender's port assembly.

Inner Door Assembly

Illustrates the inner door components with their corresponding part numbers.

Main Door Hinge, Lifter, & T-Handle Assemblies

Details the parts and assembly of the main door's hinge, lifter, and handle mechanisms.

Refrigeration System Assembly

Provides an exploded view and part numbers for the refrigeration system.

Evaporator Fan Motor Assembly

Shows an exploded view and part numbers for the evaporator fan motor assembly.

Airflow Vend Mechanism Assembly (200422XX00001 and after)

Illustrates the airflow vend mechanism with part numbers for newer models.

Vend Mechanism Assembly (prior to 200422XX00001)

Shows an exploded view and part numbers for older vend mechanism models.

Miscellaneous Assemblies

Details various miscellaneous assemblies and their part numbers.

Door Assembly, Front

Provides an exploded view and part numbers for the front door assembly.

Door Assembly, Rear

Shows an exploded view and part numbers for the rear door assembly.

Select Panel Assembly, Rear

Illustrates the rear select panel components with part numbers.

RVMC/RVCD Vandal Resistant Door (CDC) Front

Exploded view and part numbers for the front vandal-resistant door assembly.

RVMC/RVCD Vandal Resistant Door (CDC) Rear

Exploded view and part numbers for the rear vandal-resistant door assembly.

RVMC/RVCD Center Door Changer Vault

Exploded view and part numbers for the center door changer vault assembly.

Port Assembly, Dr Pepper Vision 4

Exploded view and part numbers for the Dr Pepper Vision 4 port assembly.

Door Assembly Front, Dr Pepper Vision 4

Exploded view and part numbers for the Dr Pepper Vision 4 front door assembly.

Door Assembly Rear, Dr Pepper Vision 4

Exploded view and part numbers for the Dr Pepper Vision 4 rear door assembly.

Coin Insert Assembly Front, Dr Pepper Vision 4

Exploded view and part numbers for the Dr Pepper Vision 4 coin insert assembly.

CI Rear & Button Panel Assembly, Dr Pepper Vision 4

Exploded view and part numbers for the Dr Pepper Vision 4 CI rear and button panel.

Changer Vault Assembly, Dr Pepper Vision 4

Exploded view and part numbers for the Dr Pepper Vision 4 changer vault assembly.

Flat Horizontal Display, Door Front

Exploded view and part numbers for the flat horizontal display door front.

Flat Horizontal Display, Door Rear

Exploded view and part numbers for the flat horizontal display door rear.

Flat Horizontal Display, Select Panel

Exploded view and part numbers for the flat horizontal display select panel.

Programming Flowcharts

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