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RUTHMAN Gusher 7550 Series - User Manual

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Installation,
Operation, and
Maintenance Manual
7550 Series
Vertical Pumps
GUSHER PUMPS, INC.
115 Industrial Drive
Williamstown, KY 41097
PHONE: 859.824.5001
FAX: 859.824.7428
www.Gusher.com
MODELS
52 Heavy Duty, 53 Heavy Duty & 54 Heavy Duty
Power Frames

Questions and Answers

Summary

WARRANTY

RECEIVING AND INSPECTION

RECEIVING

Steps for checking pump upon receipt, including shaft rotation, part integrity, and name tag details.

INSTALLATION

Pipe Connections and Support

Instructions for proper piping support, flange alignment, and check valve placement.

Impeller Adjustment Procedure

Detailed steps for setting the correct impeller clearance for optimal pump performance.

Slinger Adjustment Check

Note on inspecting the slinger's position before installing the pump unit.

Coupling Alignment Procedures

Comprehensive methods for checking and correcting parallel and angular coupling misalignment.

Electrical Connections

Guidelines for safe and compliant electrical connections, including conduit recommendations.

MAINTENANCE

Lubrication

Information on initial factory lubrication and recommended intervals for additional lubrication.

Grease Type Recommendations

Guidance on proper grease types and importance of avoiding mixing different greases.

Lubrication Procedure

Step-by-step instructions for safely lubricating the pump.

Coupling Alignment Schedule

Recommended schedule for checking coupling alignment after initial operation and periodically.

DISASSEMBLY

Chair and Drive Motor Disassembly

Steps for disconnecting electrical leads, removing coupling guard, and detaching the motor.

Power Frame Disassembly

Procedures for disassembling 52VHD, 53VHD, and 54VHD power frame models.

Barrel and Drive Motor Disassembly

Steps for removing the barrel and motor assembly from the pump's power frame.

PUMP

52 VHD Pump Disassembly

Detailed steps for disassembling the 52VHD barrel or chair mount pump.

53 VHD & 54 VHD Pump Disassembly

Detailed steps for disassembling the 53VHD & 54VHD chair mount pump.

53 VHD & 54 VHD Barrel Mount Disassembly

Detailed steps for disassembling the 53VHD & 54VHD barrel mount pump.

REASSEMBLY

General Reassembly Steps

Key instructions for reassembling the pump, reversing disassembly procedures.

Throttle Bushing and Wear Ring Checks

Guidance on inspecting throttle bushings and impeller wear rings for condition.

BEARING INSTALLATION

Work Area Preparation and Technique

Emphasizes cleaning the work area and proper bearing pressing techniques to prevent damage.

Bearing Installation Methods

Covers using arbor presses, hammer blows, and housing installation for bearings.

TROUBLESHOOTING

No Water Delivered

Common causes and remedies for a pump failing to deliver water.

Insufficient Flow or Pressure

Addresses issues leading to reduced flow or pressure and their corresponding solutions.

Vibration Issues

Identifies potential causes of pump vibration and troubleshooting steps.

Intermittent Flow Loss

Explains problems where flow is lost after operation begins and potential fixes.

High Power Consumption

Discusses reasons for excessive power draw and troubleshooting methods.

EXPLODED VIEWS

52, 53 & 54 Heavy Duty Power Frame Centerline Models

Exploded view diagram and parts list for centerline models of the power frame.

52, 53 & 54 Heavy Duty Power Frame Non-Centerline Models

Exploded view diagram and parts list for non-centerline models of the power frame.

MAINTENANCE HISTORY

ENGINEERING DATA

Power Frame Specifications

Lists bearing types, shaft diameters, and other specifications for various power frames.

Lubrication and Alignment Logs

Sections for recording grease lubrication and coupling alignment checks.

FREQUENTLY USED FORMULAS AND EQUIVALENTS

Head and Pressure Formulas

Formulas for calculating head in feet and psi, accounting for specific gravity.

Net Positive Suction Head (NPSH)

Formulas for calculating NPSH for flooded suction and suction lift conditions.

Unit Conversion Tables

Tables for converting pressure, flow, volume, weight, and vacuum units.

GENERAL ENGINEERING DATA

Viscous Liquids and Viscosity

Explains viscosity and provides a conversion table for different liquids.

Pumping Viscous Liquids Data

Data on flow and head reduction percentages for increasing liquid viscosity.

General Conversion Chart

Chart for converting common engineering units like bars, Celsius, feet, gallons, and horsepower.

PIPE FRICTION CALCULATIONS

How to Calculate Head

Steps to determine total head by calculating static lift, friction loss, and velocity head.

Pipe Friction Loss Tables

Tables showing friction loss in feet per 100 ft of pipe for various sizes and flow rates.

Elbow Friction Loss and Horsepower Calculation

Friction loss for elbows and formula for brake horsepower calculation.

Effect of Speed Changes

Explains how changes in pump speed affect capacity, head, and horsepower.

NOZZLE DISCHARGE DATA

Theoretical Nozzle Discharge

Table showing theoretical discharge for various nozzle sizes and heads.

RUTHMAN Gusher 7550 Series Specifications

General IconGeneral
BrandRUTHMAN
ModelGusher 7550 Series
CategoryWater Pump
LanguageEnglish

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