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Rwo DEB 0.1 User Manual

Rwo DEB 0.1
97 pages
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Installation, operating and maintenance manual SKIT/S-DEB 3rd print version
RWO GmbH Marine Water Technology Bremen Germany Iss ue 2014-04-10
Installation, operating and maintenance
manual SKIT/S-DEB
acc. to IMO Resolution MEPC.107(49)

Table of Contents

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Rwo DEB 0.1 Specifications

General IconGeneral
BrandRwo
ModelDEB 0.1
CategoryMarine Equipment
LanguageEnglish

Summary

General Safety Notes

Responsibilities of the Operator

Defines the operator's duties for ensuring plant safety and proper functioning.

Specific Safety Notes and Symbols

Explains safety notes and symbols (DANGER, WARNING, CAUTION, IMPORTANT, Note) used in the manual.

Safety Measures at Installation Location

Covers requirements for placing and fixing the unit on an even, solid base.

Basic Safety Measures During Normal Operation

Stresses operation by trained personnel who know the instructions.

Basic Safety Measures During Maintenance

Details precautions before and during maintenance, like power shutdown and depressurization.

Personal Protection Equipment (PPE)

Lists required PPE, including suits, gloves, eye protection, and safety harness.

Environmental Regulations

Highlights the need to manage waste and avoid discharging hazardous materials into the environment.

Risk Potential of the Bilge Water Oil Separator

Warns about health risks and environmental damage from faulty operation or misuse.

Sources of Danger

Identifies specific hazards like high voltage, explosion risk, rotating parts, pressure, and heat.

Design and Function

Component Overview

Provides a diagram and list of key components of the oil separator system with position numbers.

General Function and Proper Use

Explains the system's operation based on IMO MEPC.107(49), including emulsion splitting.

Installation Requirements

Outlines requirements for installing the system, including sampling points and re-circulation facilities.

Technical Data

Presents capacity, dimensions, weight, and electrical data for different SKIT S-DEB models.

Operating Instructions for Programmable Oil Separator Control

Explains the control panel, buttons, display, LEDs, and operational modes of the system.

Control Functions

Describes oil detection, oil discharge, backflush process, and automatic level system functions.

Storage

Installation

Describes requirements for a stable flat surface, welding foundation, piping, and electrical installation.

Preparation for Commissioning

Electricity

Advises on checking voltage compliance with the control box label and proper electrical connections.

Commissioning

Automatic - Control Box

Explains the control box, its components, and safety warnings for electrical connections.

Electrical Connections of Oil Separator Control System

Refers to the electric diagram and mentions LEDs, switches, and level switch terminals.

Installation Plan

Process Description

Operation

Before Commissioning

Lists crucial checks before starting the system, including electrical, pipe, and bilge water presence.

Before Each Startup

Details pre-startup checks, such as pump rotation, pressure gauges, and supplies.

Commissioning the SKIT/S-DEB

Guides through the startup sequence in manual or automatic mode, including LED indicators.

Meaning of the Message Lights

Explains the colors and conditions of LEDs (POWER, FAILURE, STATUS) and their meanings.

Maintenance

Monthly Inspections

Lists checks for pressure difference, oil simulation, and coalescer condition.

Annual Inspections

Includes checks for inner lining, seals, piston valves, and sensor electrodes.

Changing the Coalescer

Details the step-by-step process for dismounting and mounting coalescer packages for different models.

Replacing the Adsorber Plugs

Explains how to open the adsorber housing, remove old plugs, and insert new ones carefully.

Troubleshooting

Warning Notes

Lists critical safety warnings relevant to troubleshooting procedures.

Table of Faults

Provides a table mapping faults, their reasons, and recommended remedies.

Spare Parts

Drawings

Annex

Checklist for Commissioning

A step-by-step checklist to ensure all preparations are complete before system operation.

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