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Rwo DEB 0.5 - User Manual

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Installation, operating and maintenance manual SKIT/S-DEB 3rd print version
RWO GmbH Marine Water Technology Bremen Germany Iss ue 2014-04-10
Installation, operating and maintenance
manual SKIT/S-DEB
acc. to IMO Resolution MEPC.107(49)

Table of Contents

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Summary

Safety Notes and Responsibilities

Operator Responsibilities

Outlines the operator's duties to ensure plant safety and proper functioning according to instructions.

Safety Symbols and Notes

Explains safety notes and symbols (Danger, Warning, Caution, Important, Note) used in the manual.

Basic Safety: Normal Operation

Details safety measures for operating the plant by trained and authorized personnel.

Basic Safety: Maintenance

Lists essential safety precautions to be taken before and during maintenance activities.

Separator Risk Potential

Highlights health risks and potential damage from faulty operation or misuse of the oil separator.

Sources of Danger

Identifies specific hazards like high voltage, explosion risk, rotating parts, pressure, and heat.

Unit Design and Functionality

Programmable Control Operation

Explains how to operate the programmable control system, including buttons and display.

Control Functions

Explains core control functions like oil detection and discharge sequences.

Oil Monitor Operation

Explains the function and control logic of the oil monitor device.

Storage and Handling

Installation Procedures

Covers requirements for unit installation, foundation, piping, and electrical connections.

Preparation for Commissioning

Electrical Connection

Stresses correct voltage specification and connection for the control system.

Commissioning Procedures

Pump Installation and Operation

Guidelines for pump installation, suction height, and rotational direction.

Automatic Control Box

Details the automatic control box, its components, and safety warnings.

Electrical Connections

Refers to electric diagrams for connecting the oil separator control system.

Process Description and Monitoring

Oil Water Separation Process

Explains the two-stage process of oil separation and emulsion breaking.

Adsorber Bypass Logic

Describes the automatic bypass control based on oil content monitoring.

Bilge Alarm Monitor OMD

Explains the function and requirements of the 15ppm oil alarm monitor.

Operation and Control System

Pre-Commissioning Checks

Lists essential checks before initial system startup, including electrical and piping.

Before Each Startup

Provides a checklist of actions required before every system startup.

SKIT;S-DEB Commissioning

Step-by-step guide for the initial commissioning of the oil separator system.

Message Light Meanings

Explains the status indications provided by LEDs and display messages.

Menu Structure and Navigation

Details how to navigate the control unit's menu system to access settings and information.

Operation Display Modes

Explains how the system status and operating modes are shown on the display.

Menu-Initiated Displays

Outlines how to access various system parameters and settings via the menu.

Branching to User Settings

Guides on accessing and modifying user-configurable parameters.

Changing User Settings

Detailed steps for modifying specific operational settings like thresholds and times.

Maintenance and Servicing

Monthly Inspections

Routine checks to be performed monthly to ensure system integrity.

Semi-Annual Inspections

Semi-annual checks focusing on specific components like anodes and gear motors.

Annual Inspections

Annual checks including inner lining, seals, valves, and sensor electrodes.

Changing the Coalescer

Comprehensive steps for removing and installing coalescer packages.

Replacing Adsorber Plugs

Step-by-step guide for replacing the adsorber plugs.

Replacing Solenoid Valves

Instructions for safely removing and installing solenoid valves, noting torque specifications.

Troubleshooting Guide

Warning Notes for Troubleshooting

Safety warnings relevant to troubleshooting procedures.

Table of Faults and Remedies

A comprehensive table listing common faults, their causes, and recommended remedies.

Spare Parts and Tools

Rwo DEB 0.5 Specifications

General IconGeneral
BrandRwo
ModelDEB 0.5
CategoryMarine Equipment
LanguageEnglish

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