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Rwo DEB 5.0 - User Manual

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Installation, operating and maintenance manual SKIT/S-DEB 3rd print version
RWO GmbH Marine Water Technology Bremen Germany Iss ue 2014-04-10
Installation, operating and maintenance
manual SKIT/S-DEB
acc. to IMO Resolution MEPC.107(49)

Table of Contents

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Summary

General Safety Notes

Operator Responsibilities

Emphasizes operator's role in ensuring plant safety and functional condition.

Safety Notes and Symbols

Explains safety notes and symbols (DANGER, WARNING, CAUTION, IMPORTANT, Note) used in the manual.

Installation Location Safety

Details requirements for placing the unit on a stable base and fixing it.

Normal Operation Safety

States that operation is for trained/authorized personnel aware of instructions.

Maintenance Safety Measures

Lists safety precautions before and during maintenance, including depressurizing and power isolation.

Bilge Water Oil Separator Risk Potential

Warns about health risks and environmental damage from faulty operation or misuse.

Sources of Danger

Lists specific dangers like high voltage, explosion risk, rotating shafts, pressurized lines, and hot surfaces.

Design and Function

Component Overview

Provides a diagram and list of main components of the oil separator system.

General Function and Proper Use

Explains the system's function, compliance with IMO MEPC.107(49), and handling of emulsions.

IMO Resolution MEPC.107(49) Excerpts

Provides excerpts from the IMO Resolution MEPC.107(49) regarding machinery space bilges.

Equipment Requirements

Specifies requirements for 15 ppm Bilge Separators, including handling emulsions.

Installation Requirements

Details installation requirements, including sampling points and re-circulating facilities for testing.

Technical Data

Provides a table with capacity, dimensions, and weight for different SKIT/S-DEB models.

Pipe Connections Diagram and List

Shows diagrams and lists of pipe connections for the oil separator system.

Operating Instructions for Control System

Describes buttons, LEDs, and display elements of the control panel.

Control Functions Overview

Explains the process of oil collection, detection, and discharge using sensor electrodes and valves.

Oil Monitor Operation Details

Details how the oil monitor functions, including limit values and valve control based on water quality.

Type Tests and Certificates

Presents information on type-examination testing and type-test certificates according to IMO standards.

Storage and Handling Procedures

Installation Guidelines

Covers requirements for unit foundation, piping, and maintenance space.

Preparation for Commissioning

Electrical Connection Guidelines

Advises checking voltage and electrical connections against labels and diagrams.

Commissioning Procedures

Pump Installation and Operation Notes

Gives notes on pump installation, displacement type, rotational direction, and operating temperature.

Suction Line Requirements

Details requirements for the suction line, including dirt filters and air-tightness.

Automatic Control Box Description

Warns about voltage risks and describes the control box components and connections.

Electrical Connections for Control System

Refers to the electric diagram for connections and describes control system features.

Installation Plan

Process Description

Oil Water Separation Process

Explains the oil-water separation process using a coalescer and pump.

Adsorber Bypass Operation

Describes the adsorber bypass control, its function, and lifespan extension.

Bilge Alarm Monitor OMD Details

Details the 15ppm oil alarm monitor, its testing, and requirements.

Operation Guide

Before Commissioning Checks

Lists checks for electrical connections, pipe/flange connections, and bilge water presence.

SKIT;S-DEB Commissioning Steps

Guides through the commissioning steps, including operating modes and indicator lights.

Message Light Meanings

Explains the meaning of power, failure, and status lights/messages.

Menu Structure Overview

Describes the initial start message indicating software version.

Changing User Settings

Details how to change individual parameters like oil/water detection and flushing time.

Maintenance Schedule

Monthly Inspections

Lists checks for pressure differences, oil simulation, and coalescer.

Changing the Coalescer

Gives step-by-step instructions for dismounting the coalescer.

Replacing Adsorber Plugs

Introduces the section for replacing adsorber plugs.

Troubleshooting Guide

Warning Notes for Troubleshooting

Lists general safety warnings relevant to troubleshooting.

Table of Faults and Remedies

Lists common faults, their reasons, and remedies.

Spare Parts Listing

Annex: Commissioning Checklist

Commissioning Checklist

Provides a checklist for commissioning the system.

Rwo DEB 5.0 Specifications

General IconGeneral
BrandRwo
ModelDEB 5.0
CategoryMarine Equipment
LanguageEnglish

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