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Rwo DEB 1.0 - User Manual

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Installation, operating and maintenance manual SKIT/S-DEB 3rd print version
RWO GmbH Marine Water Technology Bremen Germany Iss ue 2014-04-10
Installation, operating and maintenance
manual SKIT/S-DEB
acc. to IMO Resolution MEPC.107(49)

Table of Contents

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Summary

General Safety Guidelines

Operators Safety Responsibilities

Details the operator's duties to ensure safe operation, including unit condition and personnel training.

Understanding Safety Symbols and Warnings

Explains the meaning of DANGER, WARNING, CAUTION, and IMPORTANT symbols used in the manual.

Safe Operation Practices

Emphasizes that only trained and authorized personnel should operate the unit.

Maintenance Safety Procedures

Outlines safety measures for maintenance, including power shut-off and depressurization.

Specific Operational Dangers

Details hazards like high voltage, explosion risk, rotating parts, pressurized lines, and hot surfaces.

Unit Design and Functionality

Control System Operation and Settings

Programmable Control System Interface

Explains the operation of the control system including buttons, display, and LEDs.

Control Panel Elements and Display

Details the control panel's buttons, backlit display, and operational mode indicators.

Oil Detection and Discharge Process

Explains how oil is collected, detected by sensors, and discharged automatically.

Oil Monitor System Functionality

Describes the oil monitor's role, limit values, and how it controls the adsorber bypass and recirculation.

Pre-Commissioning Preparations

Electrical Connection and Safety

Emphasizes voltage compliance, correct wiring, and the robust housing of the control system.

Pre-Commissioning Checklist Items

Lists essential checks for connections, voltage, operating pressure, and electrical assignments.

Commissioning and Initial Setup

Pump Installation and Operational Notes

Guidance on pump installation, suction head, rotational direction, and temperature limits.

Suction Line Installation Requirements

Details the need for a dirt filter, air-tightness, and proper pipe cross-sections for the suction line.

Automatic Control Box Details and Safety

Details the automatic control box, its components, and electrical safety warnings.

Oil Separator Control System Wiring

Overview of electrical connections, control system features, and LEDs indicating basic functions.

Installation Planning and Schematics

Process Description and Control Logic

Oil Water Separation Mechanism Explained

Describes the two-stage process involving coalescing and adsorber separation for oily water.

Flushing Cycle and Bilge Alarm Monitor

Describes the flushing cycle and the functionality of the 15ppm Bilge Alarm Monitor (OMD).

Operational Procedures and Settings

Pre-Commissioning Operational Checks

Lists checks for electrical connections, pipework, air/water supply, and pump rotation before commissioning.

Pre-Startup Checks and Procedures

Covers checks for wastewater presence, pressure gauges, and valve status before each startup.

SKIT;S-DEB Unit Commissioning Steps

Step-by-step guide for commissioning the unit, including switching on power and sensor detection.

Interpreting Message Lights and Indicators

Explains the meaning of various indicator lights (POWER, FAILURE, BILGE LEVEL, STATUS) and display messages.

Control Unit Menu Navigation and Structure

Details how to navigate the control unit's menu for accessing settings and operational data.

Maintenance Schedule and Component Care

Monthly Inspection Tasks

Lists routine checks for pressure differences, pump stuffing box, and suction side pressure.

Semi-Annual Inspection Tasks

Includes checks for zinc anode and oil filling level of the pump gear motor.

Annual Inspection Tasks

Covers inspection of inner lining, seals, piston valves, and sensor electrode.

Coalescer Replacement Procedure

Detailed steps for replacing the coalescer, including dismounting and mounting the new unit.

Steps for Dismounting the Coalescer

Detailed procedure for safely removing the coalescer, including disconnecting lines and components.

Mounting Coalescer Packages

Instructions for mounting coalescer packages specific to different unit capacities (up to 2.5 m³/h and 5.0/10.0 m³/h).

Coalescer Mounting (up to 2.5 m³;h)

Procedure for installing the coalescer package in units up to 2.5 m³/h.

Coalescer Mounting (5.0 & 10.0 m³;h)

Procedure for installing the coalescer package in units of 5.0 m³/h and 10.0 m³/h.

Adsorber Plug Replacement Guide

Instructions for replacing adsorber plugs, including opening the housing and handling fragile plugs.

Solenoid Valve Replacement Procedure

Instructions for dismounting and mounting solenoid valves, observing tightening torques.

Troubleshooting Common Issues

General Safety Warnings for Troubleshooting

Lists safety warnings related to voltage, pressure, rotating parts, and hot surfaces before troubleshooting.

Fault Diagnosis and Resolution Table

A comprehensive table listing common faults, their potential reasons, and recommended remedies.

Spare Parts and Tools Catalog

SKIT;S-DEB 0.1 m³;h Spare Parts

List of spare parts and article numbers for the 0.1 m³/h model.

SKIT;S-DEB 0.25 m³;h Spare Parts

List of spare parts and article numbers for the 0.25 m³/h model.

SKIT;S-DEB 0.5 m³;h Spare Parts

List of spare parts and article numbers for the 0.5 m³/h model.

Technical Drawings and Diagrams

Appendices and Logs

Commissioning Checklist for System Setup

A comprehensive step-by-step checklist for commissioning the oil separator system.

Rwo DEB 1.0 Specifications

General IconGeneral
BrandRwo
ModelDEB 1.0
CategoryMarine Equipment
LanguageEnglish

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