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RYCO MINI CRIMPER Series - User Manual

RYCO MINI CRIMPER Series
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OPERATION MANUAL
MINI CRIMPER SERIES
CONNECTING PARTNERSHIPS
FOR MODELS:
RY16
October 2018 | Version: v1-0

Questions and Answers

  • H
    Hunter BensonAug 3, 2025
    Why doesn't my RYCO MINI CRIMPER Crimp tool pump produce maximum pressure?
    • B
      bjensenAug 3, 2025
      If your RYCO Crimp tool's pump works but doesn't achieve maximum pressure, start by checking the air pressure. You need 8.5 bar / 120 psi to reach the maximum operating pressure. Also, inspect the tool for any oil leaks.
  • K
    Kelly TannerAug 7, 2025
    How to fix a RYCO MINI CRIMPER that doesn't close or closes slowly?
    • J
      Jennifer HurleyAug 7, 2025
      If your RYCO Crimp tool is closing slowly or not closing at all, there might be several reasons: * Check that all connections are fully tightened, as system components might be leaking. * Add oil if the fluid level in the reservoir is low. * Ensure the release valve is completely closed by hand. * Remove excess oil if there is too much fluid in the reservoir. If these steps don't resolve the issue, it may be due to air trapped in the system.
  • B
    beckjamesAug 11, 2025
    What to do if RYCO MINI CRIMPER Crimp tool closes but doesn't hold pressure?
    • J
      James FarrellAug 11, 2025
      If your RYCO Crimp tool closes but doesn't hold pressure, ensure all connections are fully tightened, as system components might be leaking. If the issue persists, it could be due to fluid leaking past inlet or outlet checks, or worn or leaking seals. In these cases, you should contact RYCO Hydraulics for service.
  • O
    olsonjeffreyAug 15, 2025
    Why pump of RYCO Crimp tool does not work and crimper can't close?
    • N
      Nichole RaymondAug 16, 2025
      If the pump on your RYCO Crimp tool isn't working and the crimper can't close, check the air line pressure to ensure it's not low. Also, inspect the bore of the air piston for contamination and ensure it's properly lubricated, as a blocked air passage could be the cause.
  • J
    Jack GreenAug 19, 2025
    What to do if pump works, but RYCO MINI CRIMPER Crimp tool can't be closed?
    • T
      Thomas HuntAug 20, 2025
      If the pump of your RYCO Crimp tool works, but the crimper can't be closed, check the oil level and add oil if it's low. Also, there might be air in the oil line. Press down the switch valve (air) and push the foot pedal to the "Release" position simultaneously to resolve this.
  • R
    Richard HendrixAug 25, 2025
    Why does the RYCO MINI CRIMPER pump handle have a spongy feel?
    • A
      aprilrodriguezAug 25, 2025
      If the pump handle on your RYCO Crimp tool feels spongy, it might be caused by air trapped in the system.
  • D
    David HayesAug 28, 2025
    Why does RYCO MINI CRIMPER open too slowly?
    • A
      Ashlee MullenAug 28, 2025
      If the pump on your RYCO Crimp tool works, but the unloaded crimper opens too slowly, check the hose assembly for kinks, as the oil return line might be blocked. Also, grease the crimper cones, as they might be dry.

Summary

GENERAL

GENERAL INFORMATION

Manual provides safety information, registered to standards.

Warranty

One-year warranty for defects if manual instructions are followed.

PREPARATION AND INSPECTION

Pre-Delivery Checklist

List of checks for the crimper before delivery to the customer.

Pre-Commencement Inspection

Procedures before production use to ensure readiness and safety.

SAFETY RULES

Danger Zones

Identifies hazardous areas on the crimper, including pinch points and exclusion zones.

Safety Notes

Important safety precautions for operating the machine and environmental conditions.

OPERATIONAL SAFETY

Danger Zones

Warning labels and safety advice for specific hazards like pinch points and operating areas.

Safety Notes

Guidelines for qualified personnel, avoiding injury, and protecting equipment from heat.

Hose Assembly

Safety procedures for handling hydraulic hoses, including rupture and disconnection.

Equipment

Description of the RY16 crimper and work environment requirements.

OPERATIONAL PREPARATIONS

Battery and Oil

Information on batteries and oil for shipping and initial checks.

Oil Fill

Procedure for filling the oil reservoir with hydraulic oil using a filter.

Running-In

Recommended run-in period and greasing frequency for new machines.

Greasing

Importance of greasing master dies for longevity and recommended frequency.

OPERATION

RY16 MINI CRIMPER

Overview and initial setup for the RY16 Mini Crimper.

Start Up

Instructions for machine placement and initial setup before operation.

Selecting Dies

How to determine crimping dimensions and select the appropriate die set.

Selecting the Die Sets and Setting the Crimp Diameters

Guide on using the vernier dial to set the crimping diameter based on die set ranges.

RY16 MINI CRIMPER OPERATION DETAILS

Crimp Range Chart

Chart showing die set sizes and their corresponding crimping ranges.

Operating the RY16

Step-by-step instructions for operating the RY16 crimper.

Changing the Die Set on RY16

Procedure for safely removing and installing die sets on the RY16 crimper.

Maintenance

Basic maintenance tasks, including cleaning and lubrication, to be performed regularly.

HYDRAULIC HAND PUMP

Hydraulic Hand Pump Specification

Technical specifications for the RY16-HP hand pump.

Operating Instructions

General instructions to be read before operating the hydraulic hand pump.

Installation

Steps for connecting the hydraulic hand pump to the crimper system.

Venting

Information on how to vent the RY16-HP hand pump.

Air Bleeding

Procedure to remove air from the hydraulic system for smooth operation.

HYDRAULIC HAND PUMP OPERATION

Pump Operation

Guidelines on pump position and precautions before using the pump.

Two Stage Flow

Explanation of the pump's two-stage flow mechanism.

Operating The Pump

How to operate the RY16-HP with single-acting cylinders.

HYDRAULIC HAND PUMP MAINTENANCE

Adding Oil to the Pump

Steps for checking and adding hydraulic oil to the pump reservoir.

Lubrication

Recommended lubrication points and frequency for the hydraulic hand pump.

Maintenance

Procedures for maintaining the hydraulic hand pump.

TROUBLESHOOTING

HYDRAULIC HAND PUMP

Common problems and solutions for the hydraulic hand pump.

SPECIFICATIONS

AIR;HYDRAULIC PUMP SPECIFICATION

Technical specifications for the RY16-AP air/hydraulic pump.

Operation

Instructions on how to operate the RY16-AP air/hydraulic foot pump.

CALIBRATION

RY16 Mini Crimper Calibration

Procedure for calibrating the crimper's vernier dial.

RY16-AP Troubleshooting

Troubleshooting common issues with the RY16-AP pump.

PREVENTIVE MAINTENANCE

HOW TO MAINTAIN YOUR CRIMPER

General guide on maintaining the crimper.

Cleaning

Instructions for cleaning the crimping machine to ensure smooth operation.

Lubrication;Greasing

Recommended lubrication and greasing schedule for the crimper.

Oil Change

Guidelines for changing the hydraulic oil, including frequency and type.

Master Spring Change

Information on replacing master die springs, noting expertise is needed.

SPARE PARTS

Spare Parts List

A list of spare parts for the RY16 crimper with part numbers.

SPARE PARTS DETAILS

Spare Parts Details

Detailed breakdown of internal components and their corresponding spare parts.

RYCO MINI CRIMPER Series Specifications

General IconGeneral
TypeHydraulic Hose Crimper
Crimping Range (Hydraulic Hose)1/4" to 1"
ApplicationHydraulic Hose Assembly
Power SourceManual
LengthApproximately 300 mm (12 inches)
MaterialSteel

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