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Ryobi OSS500 User Manual

Ryobi OSS500
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Your new oscillating spindle sander has been engineered and manufactured to Ryobi's high standard for dependability,
ease of operation, and operator safety. Properly cared for, it will give you years of rugged, trouble-free performance.
WARNING: To reduce the risk of injury, the user must read and understand the operator’s manual.
Thank you for buying a Ryobi oscillating spindle sander.
OPERATOR'S MANUAL
Oscillating Spindle Sander
OSS500 - Double Insulated
SAVE THIS MANUAL FOR FUTURE REFERENCE
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Ryobi OSS500 Specifications

General IconGeneral
BrandRyobi
ModelOSS500
CategorySander
LanguageEnglish

Summary

Introduction

Rules for Safe Operation

Read All Instructions

Read and understand the operator's manual, applications, limitations, and hazards.

Know Your Power Tool

Familiarize yourself with the tool's applications, limitations, and potential hazards.

Keep Throat Plates in Place

Ensure throat plates are in place and in working order for safe operation.

Remove Wrench

Remove the wrench from the spindle before turning on the tool.

Keep Work Area Clean

Maintain a clean work area to prevent accidents and ensure safe operation.

Avoid Dangerous Environments

Avoid using the tool in poorly lit or wet areas, or near flammable liquids.

Keep Bystanders Away

Ensure bystanders, children, and pets are kept away during operation.

Make Workshop Childproof

Secure the workshop with padlocks or master switches to prevent unauthorized use.

Do Not Force the Tool

Use the tool at its designed rate for better and safer performance.

Use the Right Tool for the Job

Use the tool only for its intended purpose and applications.

Proper Extension Cord Usage

Use a good condition, adequately sized extension cord for optimal performance.

Do Not Abuse Cord

Avoid yanking the cord, keep it away from heat, oil, and sharp edges.

Inspect Cords Periodically

Periodically inspect cords for damage and have them repaired by qualified technicians.

Use Outdoor Extension Cords

Use only outdoor-rated extension cords for outdoor operation.

Dress Properly

Wear appropriate clothing, avoid loose items, and use nonslip footwear.

Wear Safety Glasses with Side Shields

Always wear safety glasses with side shields to protect eyes from flying debris.

Wear a Dust Mask

Wear a dust mask to prevent inhaling fine sanding particles.

Protect Your Hearing

Use hearing protection during extended periods of operation.

Inspect Workpiece

Inspect workpieces for nails before sanding to prevent damage.

Direction of Feed

Feed workpiece into the sanding sleeve against its rotation direction.

Do Not Overreach

Maintain proper footing and balance to avoid overreaching during operation.

Maintain Tools with Care

Keep tools sharp and clean for better and safer performance.

Disconnect All Tools

Disconnect tools before servicing or changing attachments.

Avoid Accidental Starting

Ensure the switch is off before plugging in the tool to prevent accidental starts.

Use Recommended Accessories

Use only recommended accessories to avoid potential injury.

Throat Plate Clearance

Maintain a specific gap between the sanding drum and throat plate.

Never Stand on Tool

Do not stand on the tool to avoid serious injury from tipping or contact.

Check Damaged Parts

Check damaged parts for proper operation; repair or replace by qualified technician.

Never Leave Tool Unattended

Turn the power off and wait for the tool to stop before leaving it.

Firmly Clamp or Bolt

Securely clamp or bolt the tool to a workbench at hip height.

Keep Hands Away from Sanding Area

Keep hands away from the sanding sleeve and moving parts during operation.

Switch Operation Safety

Do not use if the switch is defective; have it replaced by a qualified technician.

Tool Cleaning and Maintenance

Keep the tool clean and dry; avoid using solvents that can damage plastic parts.

Replacement Parts Safety

Use only genuine Ryobi replacement parts for servicing to prevent hazards.

Explosive Atmosphere Warning

Do not operate in explosive atmospheres where sparking could ignite fumes.

Polarized Plug Safety

Ensure the polarized plug fits correctly in the outlet; contact an electrician if needed.

No Wet Sanding

Never use the sander for wet sanding to avoid electrical shock and injury.

No Impaired Operation

Do not operate the tool while under the influence of drugs, alcohol, or medication.

Stay Alert and Exercise Control

Stay alert, use common sense, and do not operate when tired or rushed.

Turn Off Tool Before Disconnecting

Always turn off the tool before disconnecting it to prevent accidental starting.

Save and Refer to Instructions

Keep and refer to these instructions frequently for safe operation and to instruct others.

Hazardous Dust and Chemical Exposure

Be aware of hazardous dusts from sanding; use ventilation and safety equipment to reduce exposure.

Safety Symbol Meanings

Understand the meaning of safety symbols (Danger, Warning, Caution) for accident prevention.

Double Insulation Safety

Caution and proper servicing for double insulated tools to prevent shock hazards.

Servicing Double Insulated Tools

Servicing requires expertise; use authorized service centers and original parts.

Electrical Connection Requirements

Specifications

Unpacking and Parts Identification

Initial Information and Checks

Information about included items and initial checks after unpacking the sander.

Loose Parts List

Lists all loose parts included with the oscillating spindle sander.

Warning: Missing Parts

Warning against operating the tool with missing parts due to potential injury risk.

Features of the Oscillating Spindle Sander

Switch Operation

Details the ON/OFF switch with a key feature for preventing unintentional use.

Motor Specifications

Information about the sander's 3.5 amp motor and its performance.

Oscillating Motion

Explains the unique oscillating motion of the spindle and its range.

Sanding Capacities

Details the range of sanding sleeve diameters and workpiece heights the sander can accommodate.

Table Size

Provides dimensions of the sanding table, offering ample work space.

Throat Plates Function

Explains the function of throat plates for stability and preventing objects from falling.

Dust Collection Port

Details the 2-1/4 in. dust exhaust port for minimizing dust during operation.

Throat Plate/Wrench Storage

Location for storing throat plates and the wrench.

Sleeve/Spindle Storage

Area for storing sanding sleeves and rubber spindles to prevent damage.

Extra Sleeve/Washer Storage

Storage area for extra sanding sleeves and upper spindle washers.

Adjustments and Setup

Warning: Disconnect Power

Warning to disconnect power before making adjustments to prevent accidental starting.

Selecting Sanding Sleeves

Guide to selecting the correct size, grit, and type of sanding sleeve for applications.

Selecting Throat Plates and Washers

Instructions on selecting correct throat plates and spindle washers based on sleeve size.

Warning: Incorrect Throat Plate

Warning about potential finger pinching or workpiece snagging with incorrect throat plates.

Removing Sanding Sleeves

Step-by-step instructions for safely removing sanding sleeves from the spindle.

Warning: Unplug Before Removal

Warning to unplug the tool before removing sanding sleeves to prevent injury.

Cleaning Dust Accumulations

Recommendation to clean dust from throat plate and washer areas after each use.

Installing Sanding Sleeves (Except 1/2 in.)

Instructions for installing sanding sleeves of sizes other than 1/2 inch.

Lower Spindle Washer Placement

Ensure the fin side of the lower spindle washer faces down for dust evacuation.

Installing 1/2 Inch Sanding Sleeves

Instructions for installing 1/2 inch sanding sleeves, noting no rubber spindle is required.

Tightening Hex Nut

Instructions on how to tighten the hex nut securely but not overtighten.

Operation

Warning: Wear Safety Goggles

Always wear safety goggles or glasses with side shields during operation.

Mounting the Sander to a Work Surface

Step-by-step guide to securely mount the sander to a sturdy work surface.

Securing the Mounted Sander

Check for stability after mounting; secure the work surface if needed.

Portable Mounting Recommendation

Recommend attaching the sander to a mounting board for easier transport.

Operating the Sander Steps

Instructions for inserting the switch key, turning on, and feeding the workpiece.

Warning: Speed Before Contact

Do not let the workpiece contact the sleeve before the sander reaches full speed.

Warning: Direction of Feed

Feed workpiece from right to left against sleeve rotation to avoid losing control.

Dust Collection

Details the dust exhaust port and the importance of cleaning dust buildup.

Transporting the Sander

Guidance on lifting and carrying the sander, being careful not to dislodge parts.

Maintenance

Warning: Use Genuine Parts

Only use identical Ryobi replacement parts for servicing to avoid hazards.

General Cleaning Precautions

Avoid solvents on plastic parts; use clean cloths for dirt and dust removal.

Warning: Chemical Contact

Keep chemicals like brake fluid and gasoline away from plastic parts.

Material Abrasion Warning

Materials like fiberglass cause accelerated wear; clean tool frequently if used.

Recommended Use

This sander is intended only for sanding wood and plastics.

Warning: Operation and Dust Blowing Safety

Wear eye protection during operation and dust blowing; use a dust mask if dusty.

Lubrication Information

The tool's bearings are pre-lubricated for life; no further lubrication is required.

Service and Parts Ordering

Extension Cord Caution

Use properly sized extension cords to prevent overheating and power loss.

Outdoor Extension Cord Use

Use extension cords marked 'WA' for outdoor use and inspect them for damage.

Extension Cord Safety

Keep extension cords clear of the working area to prevent tripping or snagging.

Contacting Authorized Service

Contact nearest Ryobi Authorized Service Center for repair parts and service.

Model and Serial Number Location

Locate the model and serial number on the label attached to the rear of the cabinet.

Ordering Repair Parts

Provide model and serial numbers when ordering repair parts.

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