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Ryobi R1801M User Manual

Ryobi R1801M
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OPERATOR'S MANUAL
R1801M ROUTER
With R181FB Fixed Base
Double Insulated
Your new router has been engineered and manufactured to our Ryobi’s high standard for dependability, ease of
operation, and operator safety. When properly cared for, the router will give you years of rugged, trouble-free
performance.
WARNING:
To reduce the risk of injury, the user must read and understand the operator’s manual before using this product.
Thank you for buying a Ryobi product.
SAVE THIS MANUAL FOR FUTURE REFERENCE
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Ryobi R1801M Specifications

General IconGeneral
SpeedVariable
Collet Size1/4 inch
Plunge Capacity55mm
Depth AdjustmentMicro-adjustable
Base TypeFixed

Summary

Introduction

Safety Precautions Overview

Read and understand the operator's manual and pay close attention to all safety rules.

Safety Symbol Identification

Symbol indicates important safety precautions where user attention is required.

Eye Protection Requirement

Always wear safety goggles or safety glasses with side shields and a full face shield when needed.

General Safety Rules

Work Area Safety

Keep the work area clean, well-lit, and free from distractions to prevent accidents.

Electrical Safety Guidelines

Understand double insulation, polarized plugs, and avoid body contact with grounded surfaces.

Personal Safety Practices

Stay alert, use common sense, do not operate when tired or under the influence, and dress properly.

Tool Use and Care

Secure workpieces, do not force the tool, disconnect power before adjustments, and maintain tools.

Specific Safety Rules

Handling Tool Near Hidden Wiring

Hold tool by insulated surfaces when near hidden wiring to prevent electric shock.

Safe Operation Procedures

Know your tool, wear safety glasses, protect lungs and hearing, inspect cords, and check for damaged parts.

Hazardous Dust Exposure Warning

Be aware of hazardous chemicals in dust from construction activities and take precautions.

Symbols and Their Meanings

Understanding Tool Symbols

Study and learn the meaning of symbols used on the tool for better and safer operation.

Safety Symbol Definitions

Definitions for DANGER, WARNING, CAUTION, IMPORTANT, and NOTE symbols indicating hazard severity.

Electrical Information

Double Insulation Explained

Explains double insulation as a safety concept eliminating the need for grounding.

Electrical Connection Requirements

Connect the router to a 120V, 60Hz AC power supply only. Do not use DC.

Extension Cord Usage

Use appropriately sized extension cords for power tools to avoid voltage drop and overheating.

Damaged Extension Cord Warning

Check extension cords for damage before use; replace immediately if damaged.

Tool Features and Specifications

Router Specifications

Detailed specifications including depth of cut, collet size, power, speed, and weight.

Key Operational Features

Covers motor, switch, spindle lock, depth adjustment, locking arm, and chip shield.

Ergonomic and Electrical Design

Discusses ergonomic design and electrical connection/double insulation features.

Unpacking and Packing List

Unpacking Instructions

Carefully remove tool and accessories, check packing list, inspect for damage.

Missing Parts Warning

Do not operate the tool if any parts are missing to avoid serious personal injury.

Assembly and Adjustment Safety

Never connect the tool to power during assembly, adjustments, or when not in use to prevent accidental starting.

Router Operation Guide

General Operation and Application

Exercise caution, understand applications, and wear proper safety gear during operation.

Turning Router On and Off

Instructions on how to turn the router on (I position) and off (O position).

Operating the Router Steps

Step-by-step guide for operating the router, starting with unplugging it.

Cutter Stop Safety

Never place the router down until the cutter has completely stopped to avoid injury.

Router Operation (Continued)

Power Connection Safety During Maintenance

Never connect power during assembly, adjustments, or maintenance to prevent accidental starting.

Removing and Installing Router Base

Detailed steps for removing and installing the router base.

Unplugging for Base Operations

Ensure the tool is unplugged before removing or installing the router base.

Router Operation (Continued)

Removing and Inserting Cutters

Step-by-step instructions for removing and inserting router cutters.

Cutter Safety Warnings

Warnings about hot cutters, secure collet nuts, and appropriate cutter types.

Spindle Lock Caution

Wait for the motor to stop completely before engaging the spindle lock to prevent damage.

Router Operation (Continued)

Adjusting Depth of Cut

Explains factors affecting depth of cut and the process for setting it.

Depth of Cut Passes

For deep cuts, make multiple passes, not exceeding 1/8 inch per pass.

Adjusting Depth of Cut (Fixed Routers)

Steps for adjusting the depth of cut on fixed base routers.

Unplugging for Depth Adjustment

Ensure the tool is unplugged before adjusting the depth of cut.

Router Operation (Continued)

Feeding the Router

Explains the importance of setup and feed rate for professional routing and edge shaping.

Routing Direction (External)

Describes the correct direction of feed (left to right) for external routing due to cutter rotation.

Routing Direction (Internal)

Explains the correct direction of travel when routing grooves, considering guide placement.

Router Operation (Continued)

Rate of Feed

Discusses factors influencing feed rate and its impact on cut quality.

Feeding Too Fast

Explains the consequences of feeding the router too fast, leading to rough finishes.

Feeding Too Slow

Explains the consequences of feeding the router too slowly, causing burning or rippled cuts.

Router Operation (Continued)

Determining Depth of Cut

Importance of depth of cut, its relation to feed rate, and avoiding excessive depth.

Router Applications Overview

Highlights the versatility of the router for various applications like grooves, carving, and joints.

Routing Grooves

Instructions for routing grooves across boards, including setting depth and using guides.

Deep Cut Warning

If depth of cut is too great, make multiple passes instead of one to avoid injury.

Router Operation (Continued)

Routing Wider Grooves

How to route grooves wider than the cutter diameter using dual guides.

Freehand Routing

Guide to using the router freehand for routing signs, sculptures, and patterns.

Freehand Routing Bit Warning

Avoid large bits for freehand routing to prevent loss of control and hazardous conditions.

Router Operation (Continued)

Edging With Pilots

How to use piloted cutters for cutting rabbets and molded edges.

Using a Guide Board

When workpiece is thin, use an extra board as a guide for the pilot.

Routing Panel Edges Sequence

Route end grain first, then sides, when shaping all edges of a panel.

Maintenance and Care

General Cleaning and Safety Gear

Use clean cloths, avoid solvents, and wear safety gear during maintenance.

Cutter and Collet Care

Keep cutters sharp and clean; clean the collet and shaft taper regularly.

Lubrication and Accessories

Tool bearings are pre-lubricated; lists recommended accessories and warns against unlisted ones.

Notes Section

Service and Repair Information

Contacting Authorized Service

Contact nearest Ryobi Authorized Service Center for repair parts or service.

Model and Serial Number Recording

Record the tool's model and serial number for service and support purposes.

Ordering Repair Parts

Provide model and serial number when ordering repair parts for accurate fulfillment.

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