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Sabre 1646 Gear - User Manual

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Sabre Lawn Tractor
38–Inch and 46–Inch (96 cm and 117 cm)
Models: 1338 Gear
John Deere Consumer Products Group
TM–GX10131 (Mar–97)
LITHO IN U.S.A. (New)
1538 Hydro
15538 Gear
1646 Hydro
1538 Gear
1638 Hydro
1646 Gear
Technical Manual
15538 Hydro
1546 Gear
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Table of Contents

Questions and Answers

Summary

INTRODUCTION

Safety

General safety guidelines and precautions for operating and maintaining the tractor.

Specifications and Information

Provides detailed specifications, torque values, and serial number locations.

Engine

Covers engine specifications, service, and repair procedures.

Electrical

Details electrical system schematics, troubleshooting, and tests.

Gear Power Train

Explains the gear power train system, including diagnostics and repair.

Hydrostatic Power Train

Covers hydrostatic power train systems, diagnostics, and repairs.

Steering

Details steering system component location, repair, and adjustments.

Attachments

Information on mower decks, lift linkage, and related adjustments.

SAFETY

HANDLE FLUIDS SAFELY-AVOID FIRES

Precautions for handling flammable fluids and preventing fires.

HANDLE CHEMICAL PRODUCTS SAFELY

Safe handling of chemical products and proper waste disposal.

USE CARE IN HANDLING AND SERVICING BATTERIES

Safe procedures for handling and servicing batteries, preventing explosions and acid burns.

USE SAFE SERVICE PROCEDURES

Guidelines for safe service procedures, including protective clothing and tool usage.

PARK MACHINE SAFELY

Steps to ensure the tractor is parked safely.

WORK IN CLEAN AREA

Importance of a clean workspace and proper illumination.

AVOID HARMFUL ASBESTOS DUST

Precautions for avoiding harmful asbestos dust.

SERVICE TIRES SAFELY

Safe procedures for servicing tires and rims.

SPECIFICATIONS & INFORMATION

SPECIFICATIONS

General specifications for the tractor.

UNIFIED INCH TORQUE VALUES

Table of torque values for various fastener sizes and grades.

METRIC TORQUE VALUES

Table of torque values for various metric fastener sizes and classes.

GASOLINE SPECIFICATIONS

Fuel handling precautions and recommendations to avoid engine damage.

LUBRICANT SPECIFICATIONS

Recommendations for engine oil, grease, and other lubricants.

SERIAL NUMBER LOCATIONS

Locating tractor and component serial numbers for warranty and service.

ENGINE

SPECIFICATIONS

Details on engine service specifications, parts, and repair manuals.

REPAIR

Procedures for engine removal and installation.

ELECTRICAL

SPECIFICATIONS

Electrical system specifications.

THEORY OF OPERATION

Explains the general theory of electrical operation.

TROUBLESHOOTING

Troubleshooting common electrical problems.

DIAGNOSTICS

Procedures for diagnosing electrical system issues.

TESTS AND ADJUSTMENTS

Tests and adjustments for electrical components.

REPAIR

Removal and installation of electrical components.

GEAR POWER TRAIN

SPECIFICATIONS

General specifications for the gear power train.

TROUBLESHOOTING

Table correlating problems/symptoms with solutions for the gear power train.

THEORY OF OPERATION

Explains the operation of the gear power train systems.

DIAGNOSIS

Checks and tests for diagnosing gear power train issues.

TESTS AND ADJUSTMENTS

Tests and adjustments for the gear power train.

REPAIR

Procedures for repairing gear power train components.

HYDROSTATIC POWER TRAIN

SPECIFICATIONS

General specifications for hydrostatic power train.

THEORY OF OPERATION

Explains the operation of hydrostatic systems.

DIAGNOSIS

Checks and tests for diagnosing hydrostatic system issues.

TESTS AND ADJUSTMENTS

Tests and adjustments for hydrostatic systems.

REPAIR

Procedures for repairing hydrostatic power train components.

STEERING

COMPONENT LOCATION

Diagram of steering system components.

REPAIR

Procedures for steering system repair.

ADJUST STEERING BACKLASH

Procedures for adjusting steering backlash.

ATTACHMENTS

COMPONENT LOCATION

Diagram of lift linkage components.

COMPONENT LOCATION

Diagram of 38-inch mower deck components (pre-1996).

COMPONENT LOCATION

Diagram of 46-inch mower deck components (pre-1996).

TESTS AND ADJUSTMENTS

Tests and adjustments for attachments.

REPAIR

Repair procedures for attachments.

MISCELLANEOUS

COMPONENT LOCATION

Diagram of fuel tank and dash panel components.

REPAIR

Repair procedures for miscellaneous parts.

Sabre 1646 Gear Specifications

General IconGeneral
Gear Model1646
Cutting Width46 inches
Transmission TypeHydrostatic
Wheel Size (Front)15 inches
Wheel Size (Rear)20 inches

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