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Sabre 1538 Gear - User Manual

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Sabre Lawn Tractor
38–Inch and 46–Inch (96 cm and 117 cm)
Models: 1338 Gear
John Deere Consumer Products Group
TM–GX10131 (Mar–97)
LITHO IN U.S.A. (New)
1538 Hydro
15538 Gear
1646 Hydro
1538 Gear
1638 Hydro
1646 Gear
Technical Manual
15538 Hydro
1546 Gear
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Table of Contents

Questions and Answers

Summary

INTRODUCTION

Safety

Essential safety precautions and guidelines for operating and servicing the tractor.

SPECIFICATIONS & INFORMATION

Technical details, specifications, and general information about tractor components.

ENGINE

Information related to the engine, including specifications, removal, and installation.

ELECTRICAL

Details on the tractor's electrical system, including schematics, diagnostics, and troubleshooting.

GEAR POWER TRAIN

Comprehensive guide to the gear power train system, including specifications, operation, and repair.

HYDROSTATIC POWER TRAIN

Detailed information on the hydrostatic power train system, including specifications, operation, and repair.

STEERING

Information regarding the steering system, including component location, removal, and adjustment.

ATTACHMENTS

Procedures and specifications for mower decks and other attachments.

MISCELLANEOUS

Procedures for miscellaneous components like fuel tank, dash panel, and wheels.

Service Information Bulletins

Technical bulletins providing specific updates or corrections for tractor service.

Safety

HANDLE FLUIDS SAFELY-AVOID FIRES

Guidelines for safely handling flammable fluids and preventing fires.

HANDLE CHEMICAL PRODUCTS SAFELY

Precautions for safely handling chemical products and waste disposal.

USE CARE IN HANDLING AND SERVICING BATTERIES

Safety procedures for handling and servicing batteries, including explosion and acid burn prevention.

USE SAFE SERVICE PROCEDURES

General safe practices for servicing machinery, including protective clothing and tool usage.

PARK MACHINE SAFELY

Steps to ensure the tractor is safely parked before maintenance.

Before working on the machine

Safety steps to take before starting any work on the tractor.

SUPPORT MACHINE PROPERLY AND USE PROPER LIFTING EQUIPMENT

Guidelines for safely supporting lifted machines and components.

WORK IN CLEAN AREA

Importance of maintaining a clean and organized work environment.

ILLUMINATE WORK AREA SAFELY

Safety tips for properly lighting the work area.

WORK IN VENTILATED AREA

Safety advice on working in well-ventilated areas, especially with exhaust fumes.

REMOVE PAINT BEFORE WELDING OR HEATING

Safety precautions when welding or heating painted surfaces.

AVOID HARMFUL ASBESTOS DUST

Precautions to avoid breathing asbestos dust.

SERVICE TIRES SAFELY

Safety guidelines for servicing tires and wheels.

REPLACE DECALS

Instruction to replace missing or damaged safety decals.

LIVE WITH SAFETY

Reminder to ensure machine safety systems are functional before returning to customer.

SPECIFICATIONS & INFORMATION

SPECIFICATIONS

Detailed technical specifications for various tractor systems and components.

UNIFIED INCH TORQUE VALUES

Table of standard torque values for unified inch fasteners.

METRIC TORQUE VALUES

Table of standard torque values for metric fasteners.

GASOLINE SPECIFICATIONS

Guidelines for using and storing unleaded gasoline.

GASOLINE STORAGE

Recommendations for safely storing gasoline.

LUBRICANT SPECIFICATIONS

Recommendations for grease, alternative lubricants, synthetics, oil filters, and storage.

SERIAL NUMBER LOCATIONS

Visual guide to locating tractor and component serial numbers.

SPECIFICATIONS

Engine

Engine make, model, horsepower, type, capacity, and oil specifications.

Electrical

Electrical system specifications including ignition, charging, spark plugs, and battery.

Fuel;Air System

Specifications for the fuel and air systems, including carburetor and fuel filter.

Power Train-K55 Transmission

Specifications for the K55 gear transaxle and hydrostatic transaxle.

Power Train-K51 Transmission

Specifications for the K51 gear transaxle and hydrostatic transaxle.

Traction Drive Belt

Specifications for the traction drive belt dimensions and effective length.

Mower Deck

Specifications for the 38-inch and 46-inch mower decks, including type and cutting settings.

Chassis

Specifications related to the tractor chassis, including wheelbase and weight.

Hitch Capacity

Specifications for trailer hitch capacity and tongue weight.

Steering

Specifications for the steering system, including type, lubrication, and turning radius.

Wheels

Specifications for wheel sizes.

Tires

Specifications for tire sizes and pressure.

ENGINE

SPECIFICATIONS

Engine specifications, parts request, and repair manual information from Briggs & Stratton.

SERVICE EQUIPMENT AND TOOLS

Recommended tools and equipment for servicing the engine.

OTHER MATERIALS

List of special materials used for engine service.

ENGINE REMOVAL

Step-by-step procedure for removing the engine from the tractor.

ENGINE INSTALLATION

Step-by-step procedure for installing the engine onto the tractor.

ELECTRICAL

SPECIFICATIONS

Specifications for the electrical system components like battery, ignition, starter, and lights.

THEORY OF OPERATION

Explanation of how electrical circuits function and interact.

COMPONENT LOCATION

Diagrams showing the location of electrical components on the tractor.

TROUBLESHOOTING

A guide to diagnosing and resolving common electrical problems.

DIAGNOSTICS

Detailed diagnostic procedures for specific electrical circuits.

TESTS AND ADJUSTMENTS

Procedures for testing and adjusting electrical components.

REPAIR

Procedures for removing and installing electrical components.

GEAR POWER TRAIN

SPECIFICATIONS

Technical specifications for gear train components.

OTHER MATERIALS

List of special materials required for gear power train service.

TROUBLESHOOTING

Guide to diagnosing and resolving common gear power train issues.

COMPONENT LOCATION

Diagrams illustrating the location of gear power train components.

THEORY OF OPERATION

Explanation of how the gear power train systems function.

DIAGNOSIS

Procedures for diagnosing issues with the gear power train.

TESTS AND ADJUSTMENTS

Procedures for testing and adjusting the gear power train.

REPAIR

Procedures for repairing components of the gear power train.

HYDROSTATIC POWER TRAIN

SPECIFICATIONS

Technical specifications for hydrostatic transaxle components.

REPAIR SPECIFICATIONS

Wear tolerances and torque specifications for hydrostatic transaxle components.

OTHER MATERIALS

Special materials for hydrostatic transaxle assembly and sealing.

COMPONENT LOCATION

Diagrams showing the location of hydrostatic power train components.

THEORY OF OPERATION

Explanation of how the hydrostatic power train systems function.

TROUBLESHOOTING

Guide to diagnosing and resolving common hydrostatic power train issues.

DIAGNOSIS

Diagnostic procedures for the hydrostatic power train.

TESTS AND ADJUSTMENTS

Procedures for testing and adjusting hydrostatic power train components.

REPAIR

Procedures for repairing components of the hydrostatic power train.

STEERING

COMPONENT LOCATION

Diagram showing the location of steering system components.

SERVICE EQUIPMENT AND TOOLS

Recommended tools for steering system service.

REPAIR

Procedures for repairing the steering system.

ATTACHMENTS

COMPONENT LOCATION

Diagrams showing the location of attachment components.

TESTS AND ADJUSTMENTS

Procedures for testing and adjusting mower deck components.

REPAIR

Procedures for repairing mower deck components.

MISCELLANEOUS

COMPONENT LOCATION

Diagrams showing the location of miscellaneous components.

REPAIR

Procedures for repairing miscellaneous tractor components.

Service Information Bulletins

Service Information Bulletin No. 96-001

Bulletin regarding engine surging when cold.

Service Information Bulletin No. 96-002

Bulletin concerning mulching blades contacting each other.

Service Information Bulletin No. 96-003

Bulletin about chattering noise from under the frame.

Service Information Bulletin No. 96-008

Bulletin regarding mower drive belt smoking or squealing.

Service Information Bulletin No. 96-009

Bulletin about mower belt smoking or coming off.

Service Information Bulletin No. 96-010

Bulletin regarding engine surging after warm-up.

Sabre 1538 Gear Specifications

General IconGeneral
BrandSabre
Model1538 Gear
CategoryLawn Mower
LanguageEnglish

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