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Sabre 15538 Hydro - User Manual

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Sabre Lawn Tractor
38–Inch and 46–Inch (96 cm and 117 cm)
Models: 1338 Gear
John Deere Consumer Products Group
TM–GX10131 (Mar–97)
LITHO IN U.S.A. (New)
1538 Hydro
15538 Gear
1646 Hydro
1538 Gear
1638 Hydro
1646 Gear
Technical Manual
15538 Hydro
1546 Gear
www.servicemanualall.com
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Table of Contents

Questions and Answers

Summary

Introduction

Safety

Safety precautions for operating and servicing equipment.

Specifications and Information

Details on specifications, serial numbers, and general information.

Engine

Engine specifications, operation, and repair.

Electrical

Electrical systems, wiring diagrams, and diagnostics.

Gear Power Train

Mechanical transmission system components and operation.

Hydrostatic Power Train

Hydrostatic transmission system components and operation.

Steering

Steering system components, operation, and adjustments.

Service Information Bulletins

Technical updates and service notes for the tractor.

SAFETY

Handle Fluids Safely-Avoid Fires

Precautions for handling flammable fluids to prevent fires.

Handle Chemical Products Safely

Safe handling and disposal of chemical products.

Dispose of Waste Properly

Guidelines for environmentally sound disposal of waste.

SAFETY

Use Care in Handling and Servicing Batteries

Safety procedures for battery handling and servicing.

Use Safe Service Procedures

General safety guidelines for performing service procedures.

SAFETY

Park Machine Safely

Procedures for safely parking the tractor.

Work in Ventilated Area

Safety considerations for working in ventilated areas.

Remove Paint Before Welding or Heating

Safety precautions when welding or heating painted surfaces.

SAFETY

Avoid Harmful Asbestos Dust

Precautions against inhaling harmful asbestos dust.

Service Tires Safely

Safe procedures for servicing tires.

SPECIFICATIONS & INFORMATION

SPECIFICATIONS

General specifications for the tractor.

UNIFIED INCH TORQUE VALUES

Torque specs for fasteners using imperial units.

METRIC TORQUE VALUES

Torque specs for fasteners using metric units.

GASOLINE SPECIFICATIONS

Details on fuel type, capacity, and storage.

LUBRICANT SPECIFICATIONS

Recommendations for engine oil, grease, and lubricants.

SERIAL NUMBER LOCATIONS

Locations of various serial and identification numbers.

SPECIFICATIONS

Engine

Engine make, model, type, and oil specs.

Electrical

Ignition, charging, battery, and lighting specs.

Fuel;Air System

Carburetor, fuel delivery, and filters.

SPECIFICATIONS

Power Train-K55 Transmission

Specs for K55 gear and hydrostatic transaxle.

Power Train-K51 Transmission

Specs for K51 gear and hydrostatic transaxle.

SPECIFICATIONS

Drive Belt

Specs for drive belt length, width, and depth.

Mower Deck

Specs for 38-inch and 46-inch mower decks.

Chassis

Specs for wheelbase, length, width, height, and weight.

SPECIFICATIONS

Hitch Capacity

Specs for export and domestic hitch capacities.

Steering

Specs for steering type, lubrication, and turning radius.

Wheels

Wheel sizes for front and rear.

Tires

Tire sizes and pressure specs.

UNIFIED INCH TORQUE VALUES

METRIC TORQUE VALUES

GASOLINE SPECIFICATIONS

GASOLINE STORAGE

Guidelines for safe storage of gasoline.

LUBRICANT SPECIFICATIONS

GREASE

Recommendations for grease based on temperature.

ALTERNATIVE LUBRICANTS

Recommendations for alternative lubricants based on geography.

SYNTHETIC LUBRICANTS

Guidelines for using synthetic lubricants.

OIL FILTERS

Importance of oil filter maintenance.

LUBRICANT STORAGE

Proper storage of lubricants to maintain quality.

SERIAL NUMBER LOCATIONS

TRACTOR IDENTIFICATION NUMBER

Location of the tractor's main identification number.

ENGINE SERIAL NUMBER

Location of the engine's serial number.

GEAR TRANSAXLE SERIAL NUMBER

Location of the gear transaxle serial number.

HYDROSTATIC TRANSMISSION SERIAL NUMBER - K55

Location of the K55 hydrostatic transmission serial number.

HYDROSTATIC TRANSMISSION SERIAL NUMBER - K51

Location of the K51 hydrostatic transmission serial number.

ENGINE

SPECIFICATIONS

Engine specifications and required tools/materials.

REPAIR

Procedures for engine removal and installation.

SPECIFICATIONS

For Parts Request

Manuals and parts lists available for engine models.

For Repair Manual Request

Repair manuals available for engine models.

SERVICE EQUIPMENT AND TOOLS

Specific tools required for engine service.

OTHER MATERIALS

List of materials used for engine service.

REPAIR

ENGINE REMOVAL

Step-by-step instructions for removing the engine.

REPAIR

ENGINE INSTALLATION

Step-by-step instructions for installing the engine.

ELECTRICAL

SPECIFICATIONS

Electrical system specifications.

THEORY OF OPERATION

Explanation of how electrical systems function.

DIAGNOSTIC INFORMATION

Information on diagnosing electrical problems.

READING SCHEMATICS

Guidance on interpreting electrical schematics.

WIRE COLOR ABBREVIATION CHART

Chart for understanding wire color codes.

ELECTRICAL SCHEMATIC

Wiring diagram of the tractor's electrical system.

COMPONENT LOCATION

Identification of electrical component locations.

TROUBLESHOOTING

Guide to diagnosing and resolving electrical issues.

DIAGNOSTICS

Specific diagnostic procedures for electrical circuits.

TESTS AND ADJUSTMENTS

Procedures for testing and adjusting electrical components.

REPAIR

Instructions for removing and installing electrical parts.

SPECIFICATIONS

Battery

Specifications for the tractor's battery system.

Ignition

Specifications for the ignition system components.

Spark Plug

Specs for spark plug type, gap, and torque.

Starter

Specs for the starter motor and its amp draw.

Stator

Specs for the stator output and size.

Headlight Bulbs

Specifications for headlight bulbs.

THEORY OF OPERATION

GENERAL INFORMATION

Overview of how electrical circuits are presented.

DIAGNOSTIC INFORMATION

Procedures for diagnosing electrical issues.

READING SCHEMATICS

Guidance on interpreting electrical schematics.

WIRE COLOR ABBREVIATION CHART

Chart for understanding wire color codes.

ELECTRICAL SCHEMATIC

WIRE HARNESS

COMPONENT LOCATION

Electrical Component Locations

Identification and location of key electrical components.

TROUBLESHOOTING

DIAGNOSTICS

CRANKING & FUEL SHUTOFF SOLENOID CIRCUIT OPERATION

Explanation of cranking and fuel shutoff circuit operation.

DIAGNOSTICS

CRANKING & FUEL SHUTOFF SOLENOID CIRCUIT DIAGNOSIS

Diagnostic steps for the cranking and fuel shutoff circuits.

DIAGNOSTICS

IGNITION & SEAT SWITCH CIRCUIT OPERATION

Explanation of ignition, seat, and brake switch circuit operation.

DIAGNOSTICS

IGNITION CIRCUIT TEST POINTS

Test points for diagnosing ignition circuit problems.

DIAGNOSTICS

CHARGING & HEADLIGHT CIRCUIT OPERATION

Explanation of charging and headlight circuit operation.

DIAGNOSTICS

CHARGING CIRCUIT DIAGNOSIS

Diagnostic steps for the charging circuit.

DIAGNOSTICS

HEADLIGHTS CIRCUIT DIAGNOSIS

Diagnostic steps for the headlights circuit.

TESTS AND ADJUSTMENTS

BATTERY TEST

Procedure to check battery condition and voltage.

CHARGE BATTERY

Procedure to increase battery charge after discharge.

TESTS AND ADJUSTMENTS

BATTERY LOAD TEST

Procedure to check battery condition under load.

DC AMPERAGE OUTPUT TEST

Procedure to determine engine DC amperage output.

TESTS AND ADJUSTMENTS

AC VOLTAGE OUTPUT TEST

Procedure to measure AC voltage output to test stator.

STARTER SOLENOID TEST

Procedure to determine starter solenoid or starter defect.

TESTS AND ADJUSTMENTS

STARTER AMP DRAW TEST

Procedure to determine starter amperage and operation under load.

SEAT SWITCH TEST

Procedure to ensure proper operation of the seat switch.

TESTS AND ADJUSTMENTS

BRAKE SWITCH; BLADE DRIVE SWITCH TEST

Test procedures for brake and blade drive switches.

BRAKE SWITCH ADJUSTMENT

Procedure to ensure engine starts only when brake is applied.

TESTS AND ADJUSTMENTS

IGNITION SWITCH TEST

Procedure to verify ignition switch functions.

TESTS AND ADJUSTMENTS

GROUND CIRCUIT TESTS

Tests for opens or poor connections in the ground circuit.

REPAIR

IGNITION SWITCH REMOVAL & INSTALLATION

Steps for removing and installing the ignition switch.

SEAT SWITCH REMOVAL & INSTALLATION

Steps for removing and installing the seat switch.

REPAIR

STARTER SOLENOID REMOVAL & INSTALLATION

Steps for removing and installing the starter solenoid.

GEAR POWER TRAIN

SPECIFICATIONS

Specs for torque, materials, and parts kits.

TROUBLESHOOTING

Common problems and solutions for the gear power train.

COMPONENT LOCATION

Identification of transaxle and traction drive system components.

THEORY OF OPERATION

Explanation of how gear power train systems function.

DIAGNOSIS

Procedures for diagnosing gear power train issues.

TESTS AND ADJUSTMENTS

Procedures for testing and adjusting gear power train components.

REPAIR

Detailed repair instructions for gear power train components.

SPECIFICATIONS

Dimensions

Overall dimensions of the transaxle.

Gear Teeth

Number of teeth for various gears in the transaxle.

Drive Belt

Specifications for drive belt dimensions.

Lubrication

Lubrication type and capacity for the transaxle.

Rear Axle Loading

Maximum rear axle loading capacity.

SPECIFICATIONS

Gear Ratios

Gear ratios for forward and reverse speeds.

Ground Speeds

Ground speed specs for forward and reverse.

TORQUE SPECIFICATIONS

Torque values for various transaxle mounting hardware.

OTHER MATERIALS

Recommended materials for transaxle assembly.

SERVICE PART KITS

List of available service part kits for the transaxle.

TROUBLESHOOTING

COMPONENT LOCATION

TRANSAXLE COMPONENT LOCATION

Diagram and list of transaxle components.

COMPONENT LOCATION

TRACTION DRIVE SYSTEM COMPONENT LOCATION

Diagrams and lists of traction drive components for K55 and K51.

THEORY OF OPERATION

TRACTION DRIVE BELT SYSTEM OPERATION

Explanation of traction drive belt system operation.

THEORY OF OPERATION

TRANSAXLE OPERATION

Explanation of transaxle function and gear selection.

THEORY OF OPERATION

BRAKE SYSTEM OPERATION

Explanation of brake system function for stopping and parking.

TESTS AND ADJUSTMENTS

CLUTCH;BRAKE LINKAGE &TRACTION DRIVE ADJUSTMENT

Adjustments for clutch/brake linkage and traction drive.

TRACTION BELT DRIVE TEST

Test procedure for the traction drive belt system.

BRAKE TEST

Test procedure for the brake system.

TESTS AND ADJUSTMENTS

BRAKE SPRING ADJUSTMENT-K55

Procedure for adjusting the K55 brake spring.

CLUTCH ACTUATING SPRING ADJUSTMENT

Adjustment procedure for the clutch actuating spring.

TESTS AND ADJUSTMENTS

SHIFT LINKAGE ADJUSTMENT

Procedure for adjusting the shift linkage to prevent creep.

BELLCRANK SPRING TENSION ADJUSTMENT

Adjustment for bellcrank spring tension on K55.

REPAIR

TRACTION DRIVE BELT REMOVAL-K55

Steps for removing the traction drive belt from the K55 transaxle.

TRACTION DRIVE BELT INSPECTION

Procedure for inspecting the drive belt for wear.

REPAIR

TRACTION DRIVE BELT INSTALLATION-K55

Steps for installing the drive belt on the K55 mower deck.

TRACTION DRIVE BELT INSTALLATION-K51

Steps for installing the drive belt on the K51 mower deck.

TRACTION DRIVE SYSTEM REMOVAL

Steps for removing the traction drive system.

REPAIR

REPAIR

POWER TRAIN LINKAGE SYSTEM REMOVAL;INSTALLATION-K55

Steps for removing and installing the K55 power train linkage.

REPAIR

TRANSAXLE REMOVAL & INSTALLATION-K55

Steps for removing and installing the K55 transaxle.

TRANSAXLE DISASSEMBLY

Instructions for disassembling the K55 transaxle.

REPAIR

Input Shaft & Pinion Gear Inspection

Procedure for inspecting the input shaft and pinion gear.

Input Shaft;Pinion Gear Disassembly

Steps for disassembling the input shaft and pinion gear.

REPAIR

Assemble Input Shaft;Pinion Gear Assembly

Steps for assembling the input shaft and pinion gear.

REPAIR

Shifter Disassembly

Steps for disassembling the shifter assembly.

REPAIR

Idler Gear Inspection

Procedure for inspecting the idler gear assembly.

Idler Gear Disassembly

Steps for disassembling the idler gear.

REPAIR

INTERMEDIATE SHAFT & DRIVE SHAFT REPAIR

Inspection and repair procedures for intermediate and drive shafts.

Intermediate & Drive Shaft Inspection

Inspection of intermediate and drive shaft assemblies.

Intermediate & Drive Shaft Disassembly

Steps for disassembling intermediate and drive shafts.

REPAIR

Inspect Differential Axle Assembly

Visual inspection of the differential axle assembly.

Disassemble Differential Axle Assembly

Steps for disassembling the differential axle assembly.

TRANSAXLE ASSEMBLY

General guidelines for transaxle assembly.

REPAIR

Assemble Drive;Intermediate Shaft Assemblies

Instructions for assembling drive and intermediate shaft assemblies.

REPAIR

Assemble Idler Combination Gear Assembly

Steps for assembling the idler combination gear assembly.

Assembly Transaxle Housing Case Halves

Procedure for assembling the transaxle housing case halves.

REPAIR

Install Shifter Detent Assembly

Steps for installing the shifter detent assembly.

Install Brake Assembly

Steps for installing the brake assembly onto the transaxle.

REPAIR

Install Drive Sheave and Shift Arm

Steps for installing the drive sheave and shift arm.

HYDROSTATIC POWER TRAIN

SPECIFICATIONS

Repair specifications for hydrostatic transaxle components.

COMPONENT LOCATION

Identification of K55 and K51 transaxle components.

THEORY OF OPERATION

Explanation of hydrostatic power train system operations.

TROUBLESHOOTING

Common problems and solutions for hydrostatic transaxles.

DIAGNOSIS

Diagnostic procedures for hydrostatic transaxles.

TESTS AND ADJUSTMENTS

Procedures for testing and adjusting hydrostatic systems.

REPAIR

Detailed repair instructions for hydrostatic power train components.

SPECIFICATIONS

Gear Teeth

Number of teeth for gears in K55 and K51 transaxles.

Drive Belt

Specifications for drive belt dimensions for K55 and K51.

Lubrication

Lubrication type and capacity for K55 and K51 transaxles.

Gear Ratios

Gear ratios for K55 and K51 transaxles.

Ground Speeds

Ground speed specs for K55 and K51 transaxles.

Output Torque Rating

Output torque ratings for K55 and K51 transaxles.

Brake Torque Rating

Brake torque ratings for K55 and K51 transaxles.

Rear Axle Loading

Maximum rear axle loading for K55 and K51 transaxles.

REPAIR SPECIFICATIONS

Transaxle Components Wear Tolerances

Wear tolerances for K55 and K51 transaxle components.

Brake Components Wear Tolerances

Wear tolerances for K55 brake components.

TORQUE SPECIFICATIONS

Torque specifications for K55 transaxle components.

OTHER MATERIALS

Transaxle Housing Case Half Sealant

Sealant recommendations for transaxle housing case halves.

Pump Connector Pipe Plug Sealant

Sealant recommendations for pump connector pipe plugs.

Lubrication

Lubrication type for K55 and K51 transaxles.

COMPONENT LOCATION

COMPONENT LOCATION-K55

Diagram and list of K55 transaxle components.

COMPONENT LOCATION

COMPONENT LOCATION-K51

Diagram and list of K51 transaxle components.

COMPONENT LOCATION

TRACTION DRIVE SYSTEM COMPONENT LOCATION

Diagrams and lists of traction drive components for K55 and K51.

COMPONENT LOCATION

PEDAL LINKAGE ASSEMBLY COMPONENT LOCATION

Diagrams and lists of pedal linkage components for K55 and K51.

COMPONENT LOCATION

SHIFT LINKAGE COMPONENT LOCATION-K-55 TRANSAXLE

Diagram and list of K55 shift linkage components.

COMPONENT LOCATION

SHIFT LINKAGE COMPONENT LOCATION-K-51 TRANSAXLE

Diagram and list of K51 shift linkage components.

THEORY OF OPERATION

TRACTION DRIVE BELT SYSTEM OPERATION

Explanation of traction drive belt system operation.

TRANSAXLE AND SHIFT LINKAGE SYSTEM OPERATION

Explanation of transaxle and shift linkage system operation.

THEORY OF OPERATION

BRAKE;NEUTRAL RETURN PEDAL COMPONENT LOCATION & OPERATION

Component location and operation of the brake/neutral pedal.

THEORY OF OPERATION

TRANSPORT (FREE-WHEEL) SYSTEM OPERATION-K55

Explanation of the K55 transport (free-wheel) system.

THEORY OF OPERATION

TRANSPORT (FREE-WHEEL) SYSTEM OPERATION-K51

Explanation of the K51 transport (free-wheel) system.

TROUBLESHOOTING

TROUBLESHOOTING

DIAGNOSIS

DIAGNOSIS

DIAGNOSIS-K55

DIAGNOSIS -K51

TESTS AND ADJUSTMENTS

TRACTION DRIVE SYSTEM

Tests and adjustments for traction drive, linkages, and brake systems.

Test Drive-

Procedures for testing the tractor's performance on slopes.

TESTS AND ADJUSTMENTS

DRIVE BELT ADJUSTMENT

Procedure for adjusting the drive belt tension for K55.

TRANSPORT (FREE-WHEEL) VALVE ADJUSTMENT-K55

Procedure for adjusting the K55 transport valve.

TESTS AND ADJUSTMENTS

SHIFT LINKAGE ADJUSTMENT

Procedure for adjusting the shift linkage to prevent creep.

BELLCRANK SPRING TENSION ADJUSTMENT

Adjustment for bellcrank spring tension on K55.

TESTS AND ADJUSTMENTS

BRAKE SPRING ADJUSTMENT-K55

Procedure for adjusting the K55 brake spring.

TESTS AND ADJUSTMENTS

BRAKE SPRING ADJUSTMENT-K51

Procedure for adjusting the K51 brake spring.

REPAIR

TRACTION DRIVE BELT REMOVAL-K55

Steps for removing the traction drive belt from the K55 tractor.

REPAIR

TRACTION DRIVE BELT REMOVAL-K51

Steps for removing the traction drive belt from the K51 tractor.

TRACTION DRIVE BELT INSPECTION

Procedure for inspecting the drive belt for wear on K55 and K51.

REPAIR

TRACTION DRIVE BELT INSTALLATION-K55

Steps for installing the drive belt on the K55 mower deck.

TRACTION DRIVE BELT INSTALLATION-K51

Steps for installing the drive belt on the K51 mower deck.

TRACTION DRIVE SYSTEM REMOVAL

Steps for removing the traction drive system.

REPAIR

REPAIR

POWER TRAIN LINKAGE SYSTEM REMOVAL;INSTALLATION-K55

Steps for removing and installing the K55 power train linkage.

REPAIR

TRANSAXLE REMOVAL & INSTALLATION-K55

Steps for removing and installing the K55 transaxle.

TRANSAXLE DISASSEMBLY

Instructions for disassembling the K55 transaxle.

REPAIR

Remove Drive Sheave and Fan

Steps for removing the drive sheave and fan from the K55 transaxle.

REPAIR

Remove Reservoir Cover

Steps for removing the transaxle reservoir cover.

Remove Breather Valve Assembly

Steps for removing the breather valve assembly.

Remove Brake Assembly

Steps for removing the brake assembly from the transaxle.

REPAIR

Separate Transaxle Housing Case Halves

Procedure for separating the transaxle housing case halves.

Disassemble Transport (Free-Wheeling) Assembly

Steps for disassembling the transport (free-wheeling) assembly.

REPAIR

Disassemble Shifter Shaft Assembly

Steps for disassembling the shifter shaft assembly.

REPAIR

Inspect Differential Axle Assembly

Visual inspection of the differential axle assembly.

Disassemble Differential Axle Assembly

Steps for disassembling the differential axle assembly.

TRANSAXLE ASSEMBLY

General guidelines for transaxle assembly.

REPAIR

Disassemble Pump, Motor, and Center Block Assembly

Steps for disassembling the pump, motor, and center block assembly.

REPAIR

Remove Pump Input Shaft Assembly

Steps for removing the pump input shaft assembly.

Disassemble and Inspect Pump and Swashplate

Steps for disassembling and inspecting pump and swashplate.

REPAIR

Disassemble and Inspect Motor and Drive Shaft

Steps for disassembling and inspecting motor and drive shaft.

REPAIR

Assemble and Install Pump Shaft Assembly

Steps for assembling and installing the pump shaft assembly.

Install Pump, Swashplate, and Shifter Shaft Assemblies

Steps for installing pump, swashplate, and shifter shaft assemblies.

REPAIR

Install Motor and Drive Shaft Assembly

Steps for installing the motor and drive shaft assembly.

Install Pump, Motor, and Center Block Assembly

Steps for installing the pump, motor, and center block assembly.

REPAIR

Install Differential Axle Assembly

Steps for installing the differential axle assembly.

REPAIR

Install Filter, Magnet, and Transport (Free-Wheeling) Assembly

Steps for installing the filter, magnet, and transport assembly.

Assemble Transaxle Case Halves

Procedure for assembling the transaxle housing case halves.

REPAIR

Install Brake Assembly

Steps for installing the brake assembly onto the transaxle.

Install Reservoir Cover and Breather Valve Assembly and Fill Reservoir

Steps for installing reservoir cover and filling reservoir.

REPAIR

Install Fan and Drive Sheave

Steps for installing the fan and drive sheave.

TRANSAXLE INSTALLATION-K55

Steps for installing the K55 transaxle.

TRANSAXLE BLEED PROCEDURE-K55

Procedure for bleeding the K55 transaxle.

REPAIR

REPAIR

POWER TRAIN LINKAGE SYSTEM REMOVAL;INSTALLATION-K51

Steps for removing and installing the K51 power train linkage.

REPAIR

TRANSAXLE REMOVAL AND INSTALLATION-K51

Steps for removing and installing the K51 transaxle.

REPAIR

TRANSAXLE EXTERNAL COMPONENTS REMOVAL-K51

Steps for removing external components from the K51 transaxle.

Remove Drive Sheave and Fan

Steps for removing the drive sheave and fan from the K51 transaxle.

REPAIR

Install Drive Sheave and Fan

Steps for installing the drive sheave and fan on the K51 transaxle.

TRANSAXLE INSTALLATION-K51

Steps for installing the K51 transaxle.

STEERING

COMPONENT LOCATION

Identification of steering system components.

SERVICE EQUIPMENT AND TOOLS

Tools required for steering system service.

REPAIR

Procedures for repairing the steering system.

STEERING GEAR REMOVAL

Steps for removing the steering gear.

REPLACE PEDESTAL BUSHINGS

Procedure for replacing pedestal bushings.

ADJUST STEERING BACKLASH

Procedure for adjusting steering backlash.

COMPONENT LOCATION

STEERING

Diagram and list of steering system components.

REPAIR

STEERING GEAR REMOVAL

Steps for removing the steering gear assembly.

REPAIR

REPLACE PEDESTAL BUSHINGS

Procedure for replacing pedestal bushings in the steering system.

ADJUST STEERING BACKLASH

Procedure for adjusting steering backlash for proper response.

ATTACHMENTS

COMPONENT LOCATION

Identification of attachment components.

LIFT LINKAGE

Component location for the lift linkage.

38 INCH DECK (- 1996)

Component location for the 38-inch deck (pre-1996).

38 INCH DECK (1997 -)

Component location for the 38-inch deck (1997+).

46 INCH DECK (- 1996)

Component location for the 46-inch deck (pre-1996).

46 INCH DECK (1997 -)

Component location for the 46-inch deck (1997+).

TESTS AND ADJUSTMENTS

Procedures for testing and adjusting attachments.

REPAIR

Procedures for repairing mower decks and related components.

COMPONENT LOCATION

LIFT LINKAGE

Diagram and list of lift linkage components.

COMPONENT LOCATION

38 INCH DECK (- 1996)

Diagram and list of components for the 38-inch mower deck.

COMPONENT LOCATION

38 INCH DECK (1997 -)

Diagram and list of components for the 38-inch mower deck (1997+).

COMPONENT LOCATION

46 INCH DECK (- 1996)

Diagram and list of components for the 46-inch mower deck.

TESTS AND ADJUSTMENTS

SPINDLE BRAKE ADJUSTMENT

Procedure for adjusting spindle brakes on mower decks.

MOWER BELT TENSION ADJUSTMENT

Procedure for adjusting mower deck belt tension.

TESTS AND ADJUSTMENTS

DECK LEVELING (SIDE-TO-SIDE)

Procedure for leveling the mower deck side-to-side.

TESTS AND ADJUSTMENTS

DECK LEVELING (FRONT-TO-REAR)

Procedure for leveling the mower deck front-to-rear.

REPAIR

READJUSTING SUSPENSION TO OBTAIN 1- 4 INCH CUT HEIGHT

Procedure to readjust deck suspension for cut height.

MOWER DECK REMOVAL

Steps for removing the mower deck from the tractor.

REPAIR

REPLACING MOWER DECK BELT

Procedures for replacing mower deck belts for 38" and 46" decks.

REPAIR

MOWER DECK INSTALLATION

Steps for installing the mower deck onto the tractor.

REPAIR

MOWER SPINDLE ASSEMBLY

Procedures for removing and installing mower spindle assemblies.

REPAIR

GAGE WHEEL ADJUSTMENT

Guidelines for adjusting mower deck gage wheels.

MISCELLANEOUS

COMPONENT LOCATION

Location of fuel tank and dash panel components.

FUEL TANK AND DASH PANEL

Component location for fuel tank and dash panel.

REPAIR

Repair procedures for wheels, axles, and fuel system.

FRONT WHEELS REMOVAL & INSTALLATION

Steps for removing and installing front wheels.

REAR WHEELS REMOVAL & INSTALLATION

Steps for removing and installing rear wheels.

FRONT WHEEL BEARING REPAIR

Procedure for repairing front wheel bearings.

FRONT AXLE REMOVAL

Steps for removing the front axle.

FRONT AXLE INSTALLATION

Steps for installing the front axle.

FRONT AXLE REPAIR

General repair procedures for the front axle.

FUEL TANK AND DASH PANEL REMOVE AND INSTALL

Steps for removing and installing the fuel tank and dash panel.

COMPONENT LOCATION

FUEL TANK AND DASH PANEL

Diagram and list of fuel tank and dash panel components.

REPAIR

FRONT WHEELS REMOVAL & INSTALLATION

Steps for removing and installing front wheels.

REAR WHEELS REMOVAL & INSTALLATION

Steps for removing and installing rear wheels.

FRONT WHEEL BEARING REPAIR

Procedure for repairing front wheel bearings.

REPAIR

FRONT AXLE REMOVAL

Steps for removing the front axle assembly.

FRONT AXLE INSTALLATION

Steps for installing the front axle assembly.

FRONT AXLE REPAIR

Procedures for repairing the front axle.

FUEL TANK AND DASH PANEL REMOVE AND INSTALL

Steps for removing and installing the fuel tank and dash panel.

Service Information Bulletins

Service Information Bulletin (No. 96-001)

Bulletin regarding engine surging when cold.

Service Information Bulletin (No. 96-002)

Bulletin regarding mulching blades contacting each other.

Service Information Bulletin (No. 96-003)

Bulletin regarding chattering noise from under the frame.

Service Information Bulletin (No. 96-008)

Bulletin regarding mower drive belt smoking or noise.

Service Information Bulletin (No. 96-009)

Bulletin regarding mower belt coming off the pulley.

Service Information Bulletin (No. 96-010)

Bulletin regarding engine surging after warm-up.

Service Information Bulletin No. 96-001

SUBJECT: ENGINE SURGING WHEN COLD

Addresses engine surging issue when cold.

Choke operation;engine warm-up

Guidance on proper choke operation and engine warm-up.

Service Information Bulletin No. 96-002

SUBJECT: MULCHING BLADES CONTACTING EACH OTHER

Addresses mulching blades contacting each other.

Service Information Bulletin No. 96-003

SUBJECT: CHATTERING NOISE FROM UNDER THE FRAME

Addresses chattering noise from under the tractor frame.

Service Information Bulletin No. 96-008

Service Information Bulletin No. 96-009

SUBJECT: MOWER BELT SMOKING COMES OFF

Addresses mower belt coming off during operation.

Service Information Bulletin No. 96-010

SUBJECT: ENGINE SURGING

Addresses engine surging after warm-up.

Sabre 15538 Hydro Specifications

General IconGeneral
EngineBriggs & Stratton
Deck MaterialSteel
Oil Capacity48 oz
Warranty2 years
Cutting Width38 inches
Engine Type4-Cycle
Wheel Size (rear)16 inches

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