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SAF MIG 400 BL User Manual

SAF MIG 400 BL
75 pages
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LE SAFMIG 400 BL
Edition spéciale
INSTRUCTION DE SECURITE D'EMPLOI ET D'ENTRETIEN
SAFETY INSTRUCTION FOR USE AND MAINTENANCE
BETRIEBS- WARTUNGS- UND SICHERHEITSANLEITUNG
ISTRUZIONI PER LA SICUREZZA NELL'USO E PER LA MANUTENZIONE
INSTRUCCIONES DE SEGURIDAD, EMPLEO Y MANTENIMIENTO
INSTRUÇÕES DE SEGURANÇA DE UTILIZAÇÃO E DE MANUTENÇÃO
VEILIGHEIDSINSTRUCTIES VOOR GEBRUIK EN ONDERHOUD
INSTRUKTIONER FÖR SÄKERHET, ANVÄNDNING OCH UNDERHÅLL
EDITION : F / GB / D / I / E / P / NL / S REF 8695-0987
REVISION : D DS 371-50
DATE : 10-2004

Table of Contents

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SAF MIG 400 BL Specifications

General IconGeneral
Welding ProcessMIG/MAG
Input Voltage3 x 400 V
Welding Current Range30 - 400 A
Protection ClassIP23
Duty Cycle60% @ 400 A

Summary

Safety Instructions

Electric Safety (DECREE 88-1056 DATED NOVEMBER 14TH 1988)

Electrical safety, connection, maintenance, troubleshooting.

Connecting the welding/cutting current sources to the mains

Connecting to the mains, checking supply, plugs, earth connection.

Work-station

Workstation safety, isolation, grounding, tool handling.

Maintenance / Troubleshooting

Internal checks, isolation, HV/HF circuit caution, periodic checks.

Protection from Smoke, Vapors, Harmful and Toxic Gases

Ventilation, fume extraction, gas concentration limits.

Protection from Luminous Radiation

Eye protection from arc glare, UV radiation, filter grades.

Protection from Noise

Noise emission levels, hearing protection, noise limit compliance.

Protection from Fire

Fire prevention, keeping flammable items away, fire extinguisher.

Safety in the Use of Gases

General gas safety, risks, storage, piping, equipment use.

Recommendations for all types of gas

General gas safety, risks, storage, piping, equipment use.

Safety of Persons

Personal protective equipment, maintenance, cooling liquid safety.

General Information

1. Presentation of Installation

Description of the MIG-MAG welding installation.

2. Welding Set Constituent

Components of the welding set (power supply, reel, cable, etc.).

3. Front Panel Description

Description of the front panel controls and indicators.

4. Options

Optional equipment like measuring instruments, polarity inversion.

Technical Specifications

Power Source Primary Specifications

Primary voltage, current consumption, power, cable specifications.

Power Source Secondary Specifications

No-load voltage, adjustment range, duty cycle, welding cycle, protection.

Wire Feed Unit Specifications

Plate type, wire speed, wire diameter, torch connection.

Dimensions and Weight

Physical dimensions and weight of the power source and wire feed unit.

Starting Up

1. Unpacking the Set

Instructions for unpacking the welding set from its packaging.

2. Electrical Connections to the Mains

Connecting the power source to the mains power supply.

3. Installation Equipment

Equipping the wire feed unit and torch for intended use.

2. Gas connection

Connecting the gas cylinder and hose to the generator.

Instructions for Use

1. Power On

Steps to power on the unit, check indicator lamps, prepare for welding.

2. Welding Cycle

Explanation of different welding cycles (2-stroke, 4-stroke, spot).

3. Scope of Use

Table of welding positions, wire diameters, thicknesses, settings.

4. Table of No-Load Voltages

Table of no-load voltages for different switch positions and settings.

Maintenance

1. Maintenance of Installation SAFMIG 400 BL

Periodic checks, cleaning, safety precautions for maintenance.

2. Wire Feed

Maintenance of the wire feed unit's vertical plate and cleaning.

3. Rollers and Wire Guide

Maintenance of wire feed rollers and guides, motor reducer.

4. Torch

Torch maintenance, connection checks, spatter removal, consumables.

Spare Parts

Spare Parts List

List of replacement parts for the front panel, wire feeder, and internal components.

Troubleshooting

Diagnosis Chart - Power On Issues

Table of common power-on problems and their solutions.

Diagnosis Chart - Trigger Issues

Table of issues related to trigger operation (no wire, no gas, no current).

Diagnosis Chart - No Load Voltages Incorrect

Troubleshooting steps for incorrect no-load voltages.

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