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Sampo Rosenlew Comia c4 - User Manual

Sampo Rosenlew Comia c4
141 pages
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Comia
0814374 04/2015
Englanti
Sampo Rosenlew Ltd
P. O. Box 50
FIN-28101 PORI FINLAND
Combine Harvester
Instruction Book
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Summary

THIS BOOK

SAFETY PRECAUTIONS

TRANSPORTATION ON A VEHICLE OR BY RAIL

Guidelines for safely transporting the combine on vehicles or by rail.

DRIVING IN TRAFFIC

Safety instructions for operating the combine on public roads.

THRESHING SAFETY

Safety precautions to be followed during threshing operations.

SAFETY DISTANCES UNDER POWER LINES

Specifies safe distances to maintain when operating near overhead power lines.

ACCIDENT PROCEDURES

Procedures and precautions to follow in case of an accident involving power lines.

REPAIR AND SERVICE

LAWS AND REGULATIONS

Information on legal and regulatory requirements for combine operation.

FIRE SAFETY

MARKING THE DANGER POINTS

HAZARD PICTORIALS

Detailed explanation of hazard symbols and how to avoid the indicated dangers.

TYPE MARKING

TECHNICAL SPECIFICATION COMIA

DRIVING SPEED AND TYRE SPECIFICATIONS

Tables for driving speeds, tyre pressures, and wheel tracks.

COMBINE VOLUMES AND WEIGHTS

Specifications for capacities, weights, and dimensions.

CERTIFICATE OF CONFORMITY TO THE EU DIRECTIVES

ACCEPTANCE INSPECTION AND GETTING STARTED

IMPORTANT NUMBERS

Section to record essential serial and identification numbers for the combine.

OPENING THE GUARDS

ENGINE COMPARTMENT ACCESS

Procedures for accessing and opening the engine compartment covers.

WINDSCREEN CLEANING AND ADJUSTING MIRRORS

STRUCTURE AND FUNCTIONS OF THE COMBINE

STANDARD THRESHING MECHANISM

Details on the cutting, feeding, threshing, separating, cleaning, and chopping systems.

CUT-AWAY PICTURE (STANDARD)

Diagram illustrating the internal components of the standard threshing mechanism.

TS THRESHING MECHANISM

Explanation of the TS threshing mechanism's operational processes.

CUT-AWAY PICTURE (TS MODEL)

Diagram showing the components of the TS threshing mechanism.

OPERATOR’S CONTROLS AND INSTRUMENTS

OPERATORS PLATFORM; CAB

Identification and function of controls on the operator's platform.

INSTRUMENT PANEL

Detailed description of the indicators and controls on the instrument panel.

SWITCHES

Explanation of various switches and their functions.

SIGNALS AND SYMBOLS

OPERATION AND ADJUSTMENT

STEERING WHEEL ADJUSTMENT

Procedure for adjusting the steering wheel's position and angle.

DRIVE LEVER ADJUSTMENT

Instructions for adjusting the drive lever for hydrostatic transmission.

OPERATOR’S SEAT ADJUSTMENTS

BRAKES AND HAND BRAKE

BRAKES WHILE DRIVING AND TURNING

Details on how the brakes function during driving and turning.

HAND BRAKE OPERATION

Explanation of the hand brake operation and its warning light.

STARTING THE ENGINE WITH IGNITION KEY

TURNING THE ENGINE OFF; LISTENING TO THE RADIO

TRANSMISSION, HYDROSTATIC

OPTIONAL FOUR-WHEEL DRIVE

Information on the optional four-wheel drive system.

OPTIONAL DIFFERENTIAL LOCK

Details on the installation and operation of the differential lock.

STAIRS (FIG. K12 C)

MASTER SWITCH (FIG. K13) FOR WHOLE COMBINE

CAB VENTILATION, HEATING AND AIR CONDITIONING

TOWING (FIGS. K16 AND K17)

TABLE TRAILER FOR ROAD TRANSPORT OF WIDE CUTTING TABLES

PLACING THE TABLE ON THE TRAILER

Step-by-step guide for loading a cutting table onto the trailer.

ATTACHING THE CUTTING TABLE TO THE COMBINE

Procedure for re-attaching the cutting table to the combine after trailer transport.

TRAILER ON TOW

Precautions and instructions for towing the trailer.

SAFETY SWITCH

WARNING LIGHTS AND CONTROL LIGHTS

INSTRUMENTS ON A-PILLAR

Identification of instruments located on the A-pillar.

THE ENGINE DISPLAY

DISPLAY MODES 5-8

Description of engine display modes for operating hours, pressures, and faults.

THRESHING EQUIPMENT

STRAW DIVIDERS ADJUSTMENT

Instructions for adjusting the straw dividers for optimal performance.

CROP LIFTERS SPACING

Guidance on attaching and spacing crop lifters correctly.

THE REEL ADJUSTABLE SETTINGS

CUTTING KNIFE AND TABLE AUGER MAINTENANCE

CUTTING KNIFE CONDITION

Importance of maintaining the cutting knife in good condition for effective threshing.

TABLE AUGER HEIGHT AND FINGER POSITIONS

Instructions for adjusting the height and finger positions of the table auger.

CROP ELEVATOR CHAIN ADJUSTMENT

Procedure for adjusting the height and tension of the crop elevator chain.

CUTTING AND FEEDING MECHANISM

REVERSE DRIVE FOR BLOCKAGE CLEARANCE

Using the reverse drive function to clear blockages in the cutting and feeding mechanism.

ENGAGING AND DISENGAGING THE CUTTING TABLE

Instructions on how to engage and disengage the cutting table.

SUPPORTING THE CUTTING TABLE

Procedure for supporting the cutting table before maintenance.

HEIGHT OF THE CUTTING TABLE

STONE TRAP AND KNIFE BLOCK

STONE TRAP EMPTIED REGULARLY

Importance and procedure for regularly emptying the stone trap.

ENGAGE THRESHING MECHANISM AT IDLING SPEED

Instruction to engage the threshing mechanism only at engine idling speed.

STONE BLOCK BEHIND THE KNIFE

Information about the optional stone block behind the knife.

STEERING CYLINDER SPEED CONTROL

STANDARD THRESHING CYLINDER

ADJUSTING THE CONCAVE CLEARANCE

Checking and adjusting the concave clearance for the standard threshing cylinder.

REVERSING THE CYLINDER

Procedure for reversing the cylinder to clear blockages.

THE TS THRESHING CYLINDER

ADJUSTING OF PRE-CONCAVE

Instructions for adjusting the clearance between the pre-concave and pre-cylinder.

REVERSING THE CYLINDER

Procedure for reversing the cylinder to clear blockages in the TS threshing cylinder.

CONCAVE FILLER PLATES AND STRAW WALKERS

CONCAVE FILLER PLATES

Instructions for fitting concave filler plates to improve threshing effect.

STRAW WALKER BOTTOMS ADJUSTMENT

Adjusting the straw walker bottoms for optimal separation efficiency.

CHAFF ALARM

Information about the chaff alarm and what to do in case of a blockage.

CSP STRAW RUFFLER AND GRAIN PAN SEGMENTS

CSP STRAW RUFFLER ADJUSTMENT

Details on adjusting the CSP straw ruffler for grain separation.

CLEANING THE GRAIN PAN SEGMENTS

Instructions for cleaning the grain pan segments.

SHAKER SHOE ADJUSTMENTS

CHANGING AND LOCKING OF SIEVES

RAISE SIEVE EXTENSION ON SLOPING GROUND

Adjusting the sieve extension for sloping ground conditions.

CLEANING FAN FOR AIR FLOW

AUGER HOUSING AND GRAIN ELEVATOR MAINTENANCE

AUGER HOUSING BOTTOMS

How to open the auger housing bottoms and clear blockages.

GRAIN ELEVATOR AND AUGER MAINTENANCE

Importance of keeping the grain elevator and auger clean and alarms functional.

RETURN AUGER WARNING LIGHT

Understanding the warning light for the return auger operation.

SAFE WORKING IN THE GRAIN TANK

TURNING AND OPERATING THE UNLOADING PIPE

DANGER ZONE BEHIND THE STRAW CHOPPER

STRAW CHOPPER AND CHAFF SPREADER

STRAW CHOPPER OPERATION

Details on the straw chopper operation and adjustments.

CHAFF SPREADER FUNCTION

Information on the chaff spreader's function and operation.

ENGINE AND FUEL SYSTEM

ENGINE SOURCE OF POWER

Overview of the engine's type, power transmission, and suction air filters.

SUCTION AIR FILTERS

Details on the engine's suction air filter system and maintenance.

FUEL TANK FILLING

Instructions and precautions for filling the fuel tank.

AGCO SISU POWER ENGINES

LUBRICATION SYSTEM

LUBRICATION TABLE

Table of recommended lubricants, grades, filling quantities, and change intervals.

COMVISION MONITOR SYSTEM

WORK MONITOR DISPLAY

DISPLAY MODES L60 AND L61

Description of engine display modes for fuel, coolant, oil, and DEF.

DISPLAY MODES L62 AND L63

Navigation window for selecting functions like shaft revolutions and reel speed.

SETTINGS MENU

MACHINE SETTINGS AND ALARMS

Menu for adjusting alarms and performing calibrations.

ALARM WINDOW DETAILS

Example of an alarm window with adjustable parameters.

CALIBRATION PROCEDURES

Performing calibrations for grain loss, working width, and header height.

TEST MENU AND ENGINE DIAGNOSTICS

Using the test program to check inputs, outputs, and engine diagnostics.

DATA AND CONSOLE MENUS

DATA MENU

Accessing job, total, and engine counters, and alarm logs.

GAUGE DISPLAY

Using the gauge display while driving on the road.

CONSOLE MENU FUNCTIONS

Adjusting and calibrating the screen, changing language and date/time.

TOOLS MENU

Accessing the calculator tool.

OPERATION AND ADJUSTMENT DETAILS

SENSOR SETTINGS FOR LOSS AND RETURNS

Setting the loss sensors and adjusting the returns sensor sensitivity.

ROTATION CONTROL AND REEL ADJUSTMENT

Adjusting alarm limits and automatic pick-up reel settings.

TABLE CUTTING HEIGHT ADJUSTMENT

Setting the cutting height using the potentiometer and SAE key.

SENSOR SERVICE PROCEDURES

DHC SYSTEM OPERATION AND ADJUSTMENT

PRESETTING CUTTING HEIGHT

Ensuring the DHC selection switch is in the mid position before operation.

DHC SYSTEM USE

How to use the DHC system to set preset cutting heights and store values.

DRIVING AND THRESHING INSTRUCTIONS

PRE-OPERATION CHECKS

Pre-operation checklist for the combine.

ENGINE STARTING PROCEDURE

Procedure for starting the engine with hydrostatic traction transmission.

GEAR CHANGING

Instructions for changing gears on hydrostatic combines.

DRIVING CONDITIONS AND ADJUSTMENTS

DRIVING ON THE ROAD

Specific safety and operational guidelines for driving the combine on roads.

DRIVING IN THE FIELD

Operational guidelines for driving the combine in the field.

SOFT FIELD CONDITIONS

Adjustments for soft field conditions to improve stability and carrying capacity.

OPERATION ON STEEP SLOPES

Measures to improve stability and prevent overturning on steep slopes.

THRESHING INSTRUCTIONS

CHOOSING CORRECT CONDITIONS

Selecting optimal conditions for harvesting and threshing crops.

GOOD THRESHING RESULTS WITH EVEN FEED

Tips for achieving good threshing results through even feed.

REEL POSITION ACCORDING TO CROP

Adjusting reel position based on crop type and standing conditions.

ADJUSTING STRAW DIVIDERS

Adjusting straw dividers to minimize table losses and improve feeding.

ESTIMATION OF THRESHING LOSSES

Understanding and calculating threshing losses, and identifying their sources.

CAUSES FOR GRAIN LOSS

Identifying common causes of grain loss at the table, shaker shoe, and walkers.

MALFUNCTION PROBLEMS AND CLEANING

Diagnosing problems and cleaning procedures when switching crops.

APPROXIMATE SETTINGS TABLE

SERVICE AND MAINTENANCE GENERAL

GENERAL INSTRUCTIONS

Basic guidelines for performing maintenance work safely and effectively.

WELDING PRECAUTIONS

Precautions and procedures for welding on the combine.

KNIFE FUNCTIONING AND MAINTENANCE

KNIFE CONDITION AND FUNCTIONING

Importance of knife condition and checks for proper functioning.

CHANGING AND ALIGNING KNIFE COMPONENTS

CHANGING THE KNIFE

Procedure for changing the belt-driven knife.

KNIFE POSITION ADJUSTMENTS

Adjusting the knife's fore/aft and up/down positions for optimal performance.

REPLACING KNIFE SECTIONS

Instructions for replacing screw-on knife sections.

ALIGNMENT OF THE KNIFE FINGERS

Procedure for checking and aligning knife fingers.

TABLE AUGER FINGERS AND OVERLOAD CLUTCHES

STRAIGHTENING TABLE AUGER FINGERS

Ensuring table auger fingers are straight and how to replace them.

OVERLOAD CLUTCH CHECK

Annual check of the overload clutches for the cutting table components.

REMOVING THE TABLE

Step-by-step procedure for removing the table.

CUTTING TABLE ALIGNMENT AND CLEARANCE

CUTTING TABLE PARALLEL TO GROUND

Adjusting the cutting table to be parallel to the ground.

CUTTING TABLE ANGLE IN SOFT CONDITIONS

Adjusting the cutting table angle for soft harvesting conditions.

CYLINDER;CONCAVE CLEARANCE

Checking and adjusting the cylinder-concave clearance.

PRE-CYLINDER CLEARANCE CHECK

BELT TENSIONING PROCEDURES

THRESHING MECHANISM DRIVE BELT

Procedure for checking and adjusting the threshing mechanism drive belt tension.

GRAIN TANK UNLOADING BELT

Procedure for checking and adjusting the grain tank unloading belt tension.

STRAW CHOPPER BELTS

Checking the pre-tension of straw chopper belts.

FAN VARIATOR BELTS AND DRIVES

FAN VARIATOR BELTS

Procedure for tensioning fan variator belts and checking adjustment range.

COOLER UNIT DRIVE BELT

Checking belt tension for the cooler unit drive.

FAN DRIVE BELT

Checking belt tension for the fan drive belt.

AIR CONDITIONER COMPRESSOR BELT

Checking belt tension for the air conditioner compressor belt.

THRESHING CYLINDER VARIATOR BELT

TS THRESHING MECHANISM BELTS

Tensioning belts for the TS threshing mechanism.

PRE-CYLINDER BELT TENSION

Tensioning the pre-cylinder belt.

GRAIN ELEVATOR BELT AND OVERLOAD CLUTCH

GRAIN ELEVATOR BELT

Procedure for adjusting grain elevator belt tension.

GRAIN ELEVATOR OVERLOAD CLUTCH

Checking the grain elevator overload clutch before the harvesting season.

GRAIN ELEVATOR CHAIN

RETURN AUGER BELT AND STRAW WALKER BELT

RETURN AUGER BELT AND OVERLOAD CLUTCH

Adjusting return auger belt tension and checking the overload clutch.

STRAW WALKER BELT TENSION

Checking the tension of the straw walker belt.

HYDRAULIC TRANSMISSION DRIVE BELT

CUTTING TABLE BELTS

CUTTING TABLE CLUTCH BELT

Checking and adjusting the cutting table clutch belt tension.

CUTTING TABLE DRIVE BELT

Tensioning the cutting table drive belt.

REEL VARIATOR BELTS AND ADJUSTMENT

REEL VARIATOR BELTS TENSIONING

Tensioning reel variator belts and checking the adjustment range.

KNIFE DRIVE BELT

FIXED TENSION BELTS AND GRAIN TANK CHAIN

BELTS WITH FIXED TENSION

Tensioning drive belts with fixed tension.

GRAIN TANK CHAIN TENSIONING

Tensioning the grain tank chain.

CHANGING OF CHOPPER KNIVES

KEY AND BEARING REMOVAL;FITTING

REMOVING A GIB KEY

Using a tool to remove a gib key for re-use.

BEARING WITH ECCENTRIC RING

Procedure for removing and refitting bearings locked with an eccentric ring.

SPRING COTTER NOTCH DIRECTION

Note on the correct orientation of spring cotter notches.

BRAKE ADJUSTMENTS

ADJUSTMENT OF DRIVING BRAKES

Regular adjustment of driving brakes due to wear.

HAND BRAKE ADJUSTMENT

Procedure for adjusting the hand brake.

CAB ENVIRONMENTAL SYSTEMS MAINTENANCE

CAB VENTILATION, HEATING AND AIR CONDITIONING FILTERS

Maintenance of cab air filters, condenser, evaporator, and air channels.

COOLING SYSTEM LIQUID LEVEL CHECK

Checking the coolant level in the cooling system before the harvesting season.

ENGINE MAINTENANCE

ENGINE OIL CHANGE

Procedure for changing engine oil and filter.

FUEL FILTERS REPLACEMENT

Location and replacement of fuel filters and water separator.

AIR FILTER MAINTENANCE

ENGINE RADIATOR CLEANING

COOLING SYSTEM DRAIN AND FILL

GEARS MAINTENANCE

GEARBOX OIL CHANGE

Procedure for changing gearbox oil and cleaning the breather.

CLOSED FINAL DRIVES OIL CHANGE

Procedure for changing oil in closed final drives.

DRIVE UNITS MAINTENANCE

KNIFE DRIVE UNIT OIL CHANGE

Procedure for checking and changing oil in the knife drive unit.

RETURN AUGER GEARBOX OIL CHANGE

Procedure for changing oil in the return auger gearbox.

DIFFERENTIAL LOCK ADJUSTMENT

HYDRAULICS SYSTEM

TABLE LOWERING SPEED ADJUSTMENT

Adjusting the table lowering speed using the control knob.

4 WD AND CHAFF SPREADER INFORMATION

4 WD SERVICE FEATURE

Service feature for 4WD models: greasing the rear wheel hub motor.

CHAFF SPREADER OPERATION

Information on the optional chaff spreader and its settings.

ELECTRICAL SYSTEM OVERVIEW

FUSE LOCATIONS

Location and identification of fuses in the instrument panel and rear switchboard.

FUSE LIST

Detailed list of fuses and their amperage ratings.

RELAY LISTS

List of relays and their functions by location.

CTA ENGINE FUSES AND RELAYS

Information on CTA engine fuses and relays.

3 B ENGINE RELAYS

List of 3B engine relays and their functions.

ELECTRICAL SENSORS

SPEEDOMETER SENSOR INSTALLATION

Information on electrical speed sensors and their installation.

ROTATION SENSORS

Details on rotation sensors used for the threshing monitor.

APPROACHING SENSOR

Information on the approaching sensor for detecting cutting table height.

REEL ROTATION SENSOR

Details on the reel rotation sensor.

BATTERY MAINTENANCE

BATTERY SAFETY PRECAUTIONS

Safety precautions and checking the charge state of the battery.

BATTERY CLEANING AND MAINTENANCE

Procedures for cleaning the battery and maintaining its terminals.

USING AUXILIARY BATTERY

Instructions for using an auxiliary battery for starting the combine.

FITTING ADDITIONAL ELECTRICAL EQUIPMENT

Considerations when fitting additional electrical equipment.

LUBRICATION

LUBRICATION TABLE

Table of recommended lubricants, grades, filling quantities, and change intervals.

LUBRICATION DIAGRAMS

SUMMARY OF PERIODICAL MAINTENANCE PROCEDURES

STORAGE WHEN NOT IN USE

CLEANING PROCEDURES

Detailed steps for cleaning the combine before storage.

CHECKING PROCEDURES

Steps for checking the combine's condition and required service measures.

PROTECTION PROCEDURES

Methods for protecting components during storage.

AIR CONDITIONER PRE-STORAGE SERVICE

Service procedures for the air conditioner before storage.

ENGINE PRE-STORAGE SERVICE

Engine maintenance procedures before storage.

OTHER PRE-STORAGE MEASURES

Additional pre-storage checks and preparations.

AFTER-STORAGE ATTENTION

Tasks to perform after the combine has been stored.

RECOMMENDED TOOLS AND ACCESSORIES

CUTTER BAR ACCESSORIES

Recommended accessories for the cutter bar.

TABLE AUGER ACCESSORIES

Recommended accessories for the table auger.

REEL ACCESSORIES

Recommended accessories for the reel.

GENERAL PARTS LIST

List of common general parts and fasteners.

SCREW JOINT TORQUE SPECIFICATIONS

Importance of tightening screw joints correctly and torque specifications.

DISCARDING OF THE COMBINE

CONVERSION FOR MAIZE HARVESTING

MODIFICATIONS IN THE CYLINDER AREA

Modifications required in the cylinder area for maize harvesting.

STRAW CHOPPER MODIFICATION

Modifications required for the straw chopper when harvesting maize.

MAIZE HARVESTING SPECIAL INSTRUCTIONS

Specific adjustments for maize harvesting: Feeder Elevator and Concave Setting.

MODIFICATION BACK TO CEREAL HARVESTING

Procedures for modifying the combine back to cereal harvesting.

THRESHING EQUIPMENT FOR SUNFLOWER

SUNFLOWER EQUIPMENT FITTING TO CEREAL TABLE

Attaching sunflower equipment to the standard cereal cutting table.

FITTING OF THE SIDE GUIDES

Instructions for fitting side guides for sunflower harvesting.

FITTING OF THE TRAYS

Procedure for fitting center and outer trays for sunflower harvesting.

PICK-UP REEL PLATES FITTING

Instructions for fitting guard plates to the pick-up reel tines.

Sampo Rosenlew Comia c4 Specifications

General IconGeneral
BrandSampo Rosenlew
ModelComia c4
CategoryFarm Equipment
LanguageEnglish

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