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SAMSON PUMPS OCEAN MASTER 1000 - User Manual

SAMSON PUMPS OCEAN MASTER 1000
40 pages
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DOC9063L
INSTRUCTION MANUAL FOR SAMSON LIQUID RING PUMP
OCEAN MASTER 1000
OCEAN MASTER
1000
INSTRUCTION MANUAL
LIQUID RING PUMP
• Technical data
• Design of a system
• Installation and start-up
• Service
• Troubleshooting
• Spare parts
The English version of the instruction manual is the legally binding version.
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Summary

Introduction

Declaration of Conformity

Confirms product compliance with EU directives and harmonized standards for safety.

Explanation of Warning Symbols

Defines safety symbols used in the manual to alert users to potential hazards.

Field of Application

Specifies the intended uses and operational environments for the liquid ring pump.

Disposal Guidelines

Instructions for the proper and environmentally sound disposal of the pump.

Technical Data

Dimensions and Connections

Provides physical dimensions, port sizes, and connection details for installation.

Pump Specifications

Lists key operating parameters, limits, materials, and performance characteristics.

Performance Curves

Graphical data showing pump performance (flow, height, speed) under various conditions.

Power Consumption

Charts illustrating the power input (kW) required by the pump at different speeds.

Handling and Transport

Procedures for safe transportation, avoiding damage and ensuring correct handling.

Storage and Draining

Guidelines for proper pump storage and draining to prevent internal damage.

System Design Considerations

Piping Design

Critical piping design aspects for optimal pump performance in specific applications.

Service Liquid Pressure Adjustment

Method for setting the correct service liquid supply pressure for pump operation.

Service Liquid Pump Requirements

Specifies the required flow and pressure for the service liquid supply pump.

Pump Performance Interpretation

Guidance on reading and applying pump performance curves for system design.

Pressure Drop Analysis

Methodology for calculating and managing system pressure drops.

Service Liquid Requirements

Details the necessary quantity and quality of service liquid for pump operation.

Installation and Start-Up

Securing the Pump

Instructions for stable and level mounting of the pump to prevent distortion.

Pump Connections

Guidelines for making pipe connections, emphasizing gasket care and surface cleanliness.

Service Liquid Connection

Steps for correctly connecting the service liquid to the pump's designated port.

Drive System Installation

Procedures for installing direct or belt drive systems, including misalignment tolerances.

Pre-Start-Up Checks

Essential checks and procedures before the initial operation of the pump.

Direction of Rotation Verification

Method to confirm the rotor's direction of rotation matches the directional arrow.

Service, Operation, and Maintenance

Grease Cartridge Check (Belt Drive)

Inspection and activation of automatic grease cartridges for belt-driven units.

Winterization Procedure

Steps to protect the pump from freezing by adding anti-freeze liquid.

Bearing Lubrication (Belt Drive)

Procedure and intervals for lubricating bearings on belt-driven pumps.

Service Liquid Pipe Inspection

Monthly inspection of the service liquid supply pipe for contaminants.

Internal Channel Cleaning

Recommended monthly cleaning of internal pump channels.

Troubleshooting Guide

Pump Unable to Create Vacuum

Identifies causes like closed valves or high service liquid temperature affecting vacuum.

High Start-Up Power Consumption

Addresses excessive power draw at start-up due to service liquid issues or valve leakage.

Noise During Operation

Explains noise causes like cavitation or water in the pipe system.

Bearing Housing Leakage

Discusses leakage from drain holes, potential bearing damage, and gas leak risks.

Spare Parts and Tools

Pump Marking and Identification

Explains the identification plate and how to determine pump configuration.

Ordering Spare Parts

Guide for ordering spare parts using product configuration codes.

Spare Parts - Generation 0

Illustrated list of replacement parts for Generation 0 pumps.

Spare Parts - Generation 2

Illustrated list of replacement parts for Generation 2 pumps.

Gasket Set - Generation 0

Details the components of the gasket set for Generation 0 pumps.

Gasket Set - Generation 2

Details the components of the gasket set for Generation 2 pumps.

Adaptor - Generation 2

Lists parts for the adaptor assembly specific to Generation 2 models.

Special Tools - Generation 0

Identifies specialized tools required for maintenance of Generation 0 pumps.

Special Tools - Generation 2

Identifies specialized tools required for maintenance of Generation 2 pumps.

SAMSON PUMPS OCEAN MASTER 1000 Specifications

General IconGeneral
BrandSAMSON PUMPS
ModelOCEAN MASTER 1000
CategoryWater Pump
LanguageEnglish

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