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SAMSON PUMPS TRUCK MASTER 2500 - User Manual

SAMSON PUMPS TRUCK MASTER 2500
40 pages
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DOC9056R
INSTRUCTION MANUAL FOR SAMSON LIQUID RING PUMP
TRUCK MASTER 2500
INSTRUCTION MANUAL
LIQUID RING PUMP
• Technical data
• Design of a system
• Installation and start-up
• Service
• Troubleshooting
• Spare parts
HPR
TRUCK MASTER
®
2500
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Summary

Introduction to Samson Truck Master Pumps

Declaration of Conformity for Liquid Ring Pumps

Declares conformity of liquid ring pumps with EU directives and harmonized standards.

Explanation of Warning Symbols in Manual

Explains symbols used for important technical and safety instructions to prevent injury.

Field of Application for Truck Master Pumps

Specifies the intended use and limitations for the liquid ring pump.

Disposal Guidelines for Liquid Ring Pumps

Provides guidelines for the reuse, recycling, or disposal of the pump and its components.

Technical Data and Specifications

Pump Dimensions and Connections

Provides detailed physical dimensions and connection sizes for the pump.

Pump Operational Specifications

Lists key operating parameters, limits, and physical characteristics of the pump.

Power Consumption and Output Performance

Details pump performance based on vacuum, pressure, speed, and related power usage.

Safe Handling and Transport Procedures

Outlines safe procedures for handling and transporting the pump to prevent damage.

Pump Storage and Draining Procedures

Explains the correct methods for storing the pump and draining its internal water.

System Design Considerations

Liquid Separator Function and Design

Describes the role, design, and operational principles of the liquid separator.

Air Cooling and Fan Cooler Integration

Explains how air cooling and fan coolers manage pump operating temperatures.

Fan Cooler Selection and Characteristics

Details the characteristics and selection criteria for fan coolers used with the pump.

Water Consumption Rates

Provides data on water consumption rates at various vacuum levels and temperatures.

Dome Valve System Functionality

Explains the function and recommendation for a dome valve system.

Understanding and Avoiding Cavitation

Discusses the causes, effects, and avoidance of cavitation in the pump.

Pump Water Requirements and Media Handling

Specifies the water requirements for the pump during operation and handling aggressive media.

Installation and Start-up Procedures

Securing the Pump to Foundation

Details the requirements for securely mounting the pump on a stable foundation.

Connecting Pump Suction and Pressure Lines

Provides instructions for connecting pipes and ensuring proper sealing surfaces.

Connecting the Water Supply

Guides on how to connect the water supply to the pump's designated connection.

Pump Drive Transmission and Rotation

Explains direct or belt transmission options and direction of rotation considerations.

Pre-Start-up Checks and Actions

Lists essential checks and actions before starting the pump to prevent damage.

Verifying Pump Direction of Rotation

Describes how to check and ensure the correct direction of pump rotor rotation.

Service, Operation, Maintenance, and Inspection

Draining Liquid Separator and Pump

Instructions for draining the liquid separator and pump to remove contaminants.

Grease Cartridge Inspection and Activation

Guidance on inspecting and activating grease cartridges for lubrication.

Winterization Procedures for Pump Protection

Procedures for protecting the pump from freezing temperatures during winter.

Bearing Lubrication Guidelines

Details on lubricating bearings, including type, amount, and frequency.

Water Supply Pipe Inspection and Cleaning

Instructions for inspecting and cleaning the water supply pipe for contaminants.

Internal Channel Inspection and Cleaning

Guidance on cleaning internal pump channels for lubrication of shaft seals.

Troubleshooting Common Pump Issues

Spare Parts and Tools Catalog

Pump Identification and Marking System

Explains how to identify the pump using its identification plate and configuration codes.

Ordering Spare Parts

Details the ordering procedure and coding system for spare parts.

Spare Parts for Pump Generation 1

Lists and illustrates spare parts for Generation 1 of the pump.

Spare Parts for Pump Generation 2

Lists and illustrates spare parts for Generation 2 of the pump.

Adaptor Assembly and Components

Details the adaptor assembly and its components.

Gasket Set Contents

Lists the contents of the gasket set for the pump.

Specialized Tools for Pump Maintenance

Describes the specialized tools required for pump maintenance and assembly.

SAMSON PUMPS TRUCK MASTER 2500 Specifications

General IconGeneral
BrandSAMSON PUMPS
ModelTRUCK MASTER 2500
CategoryWater Pump
LanguageEnglish

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