Samsung CP Series User Manual (English)

Questions and Answers:

A
aaronjuarezAug 21, 2025
What to do if my Samsung CP Industrial Equipment shows prevention of over current?
- M
  Mason GrossAug 21, 2025
  If your Samsung Industrial Equipment shows prevention of over current, several factors could be at play. The servo amp may be damaged, in which case it should be replaced. There might be a phase to phase short circuit fault or a 1 phase ground fault in the motor cables, requiring you to correct the motor cable connection. The motor could be burnt, necessitating its replacement. A contact fault in the motor cable should be securely fixed. If the relay for dynamic brake has melted down, replace the servo amp. Ensure the motor and servo amp match; if not, replace with a suitable servo amp for the motor. Lastly, if the pulse input arrives earlier than servo-on, set the pulse input to reach 100ms after servo-on.
A
Amy MartinezAug 23, 2025
Why is my Samsung Industrial Equipment overheating?
- L
  Lance ByrdAug 23, 2025
  Your Samsung Industrial Equipment may be overheating because the servo amp temperature is higher than its rating. To resolve this, improve the servo amp cooling condition. Alternatively, the servo amp may be overloaded. In this case, decrease the load by increasing the capacities of the servo amp and motor.
R
Rachel JonesAug 25, 2025
What to do if my Samsung CP Industrial Equipment shows overload prevention?
- T
  terrychristopherAug 25, 2025
  If your Samsung Industrial Equipment indicates overload prevention, it could be due to several reasons. It might be caused by long time operation of the motor under overload condition, so you should decrease the load by increasing the capacities of servo amp and motor. A gain setting error can also trigger this, requiring you to set the gain again. Check for any wiring errors of motor cables and correct the wiring. Ensure there isn't any hindrance in the motor operation path; if there is, remove it and decrease the load. Also, verify that the self brake is off by releasing the self brake terminal. Finally, confirm that the motor cable connection hasn't been changed between the motors and correct the wiring if needed.
T
Tamara JonesAug 26, 2025
How to troubleshoot main power source voltage abnormal in Samsung CP?
- M
  Mr. Christopher Rose Jr.Aug 26, 2025
  If the main power source voltage is abnormal in your Samsung Industrial Equipment, it could be due to several reasons. If the voltage is too low, raise the voltage. If there is insufficient power source capacity, increase the power source capacity. A loss of one phase in the 3 phase servo amp can also cause this, so accurately connect L1, L2 and L3. Lastly, damage to the servo amp circuit may be the cause, requiring you to replace the servo amp.
L
Lauren RobertsonAug 27, 2025
What causes control voltage abnormal in Samsung Industrial Equipment and how to fix it?
- M
  Melinda PriceAug 27, 2025
  If the control voltage in your Samsung Industrial Equipment is abnormal, it could be due to a few reasons. The control voltage might be too low, in which case you should raise the voltage. Alternatively, there might be insufficient control voltage capacity, requiring you to increase the power source capacity. If the servo amp circuit is damaged, replace the servo amp.
S
susan08Aug 29, 2025
What causes regeneration overload in Samsung CP Industrial Equipment?
- W
  Willie FernandezAug 29, 2025
  Regeneration overload in Samsung Industrial Equipment can stem from several issues. A PCB fault could be the cause, necessitating replacement of the servo amp. It may also be due to power source voltage drop, which requires adjusting the power source voltage within the specified value. A damaged rectifier will also cause this, requiring replacement of the servo amp. Excessive variation of input power voltage should be adjusted to remain within the power source voltage specification. Finally, a PCB fault may also cause this issue, requiring replacement of the servo amp.
R
Robert PerezAug 31, 2025
Why does my Samsung Industrial Equipment show an EEPROM parameter error?
- S
  Scott NealAug 31, 2025
  If your Samsung Industrial Equipment shows an EEPROM parameter error, it indicates that the parameter data is damaged. To resolve this, set the parameter again.
A
Annette ParkerSep 1, 2025
What does 'command pulse range error' mean for Samsung Industrial Equipment?
- J
  Jennifer WoodsSep 1, 2025
  If your Samsung Industrial Equipment displays a 'command pulse range error', it means the scale ratio defined in Pr.46~Pr.4B is abnormal. To fix this, check and adjust the Pr.46~Pr.4B setting value.
T
tjonesSep 3, 2025
What to do for motor automatic recognition error in Samsung CP?
- A
  Alyssa HartSep 3, 2025
  If you encounter a motor automatic recognition error in your Samsung Industrial Equipment, it means that the motor and servo amp do not match. Replace it with the correct motor.
J
Joshua BrownSep 4, 2025
How to fix control mode setting error in Samsung CP Industrial Equipment?
- J
  James ConwaySep 4, 2025
  If you are experiencing a control mode setting error with your Samsung Industrial Equipment, it means that the encoder and setting motor do not match. To resolve this, set correctly.

Samsung CP Series Specifications

General

Manufacturer	Samsung
Series	CP Series
Display Type	LCD
Resolution	Full HD (1920x1080) or higher depending on model
Viewing Angle	Wide viewing angle
Durability	Built to withstand harsh industrial environments
Mounting Options	VESA Mount
Input Ports	HDMI, VGA
Operating Temperature	0°C to 50°C (depending on model)

Summary

CP Series Maintenance Reference

Safety Warning

Important safety notice regarding machine operation and user training.

Machine Safety Precautions

General Safety Guidelines and Symbols

Essential safety rules for operation, maintenance, and symbol meanings.

Front View Safety Label Locations

Identification and description of safety labels on the front of the machine.

Rear View Safety Label Locations

Identification and description of safety labels on the rear of the machine.

Product Warranty Details

Warranty Coverage and Exclusions

Details on what is covered by the warranty and common exclusions.

Manual Structure Overview

Manual Content Sections

Overview of the different sections and their content within the manual.

Manual Symbol Conventions

Reference and Memo Symbols

Explanation of symbols used for referencing and memos in the manual.

Document Page Layout Guide

Chapter and Figure Identification

Guide to understanding chapter titles, figure numbering, and page references.

Technical Glossary of Components

Key Component Definitions

Definitions for various components like Nozzle, Holder, Spindle, and Vision System.

Preventive Maintenance Procedures

Maintenance Procedure Steps

Steps to follow before and after performing maintenance tasks.

Environmental and Power Requirements

Air Pressure and Power Specifications

Requirements for air pressure and power input voltage.

Maintenance Tooling

Cleaning Kit and Additional Tools

Lists and descriptions of tools included in the cleaning kit and other provided tools.

Daily Inspection Tasks

Nozzle Inspection and Cleaning

Procedure for inspecting and cleaning machine nozzles.

Nozzle Holder Tube Inspection

Nozzle Holder Tube Condition Check

Checking the nozzle holder tube for looseness or cracks.

Flying Vision Mirror Maintenance

Flying Vision Mirror Contamination Inspection

Inspection of the flying vision mirror for dust or contamination.

Feeder Station Cleaning

Feeder Slot Debris Removal

Procedure for cleaning debris from the feeder station slots.

Stage Camera Cleaning

Stage Camera Cover Glass Inspection

Inspection of the stage camera cover glass for dust or foreign matter.

Camera Lens and LED Maintenance

Camera Lens and LED Cleaning Procedure

Steps for cleaning the camera lens and LED components.

Pneumatic Pressure Adjustment

Pneumatic Pressure Inspection and Adjustment

Checking and adjusting the machine's pneumatic pressure.

Weekly Maintenance Tasks

Nozzle Holder Bending Check

Checking the nozzle holder for potential bending due to improper operation.

Vacuum Filter Maintenance

Vacuum Filter Contamination Inspection

Inspection of the vacuum filter for contamination by dust or solder paste.

Spindle Component Maintenance

Spindle Contamination Inspection

Inspection of the spindle for contamination that may cause pickup problems.

X-Y Frame Inspection

X-Y Frame Cableveyor Wear Check

Checking the X-Y frame cableveyor for wear and tear.

Conveyor System Maintenance

PCB Conveyor Belt Inspection

Inspection of the PCB conveyor belt for tension, wear, and shifting.

PCB Detect Sensor Checks

PCB Detect Sensor Contamination and Sensitivity

Checking PCB sensors for contamination and adjusting sensitivity.

ANC Open/Close Sensor Check

ANC Shutter Sensor Operation

Checking the operation accuracy of the ANC shutter sensor.

Feeder Unlock Sensor Check

Feeder Installation Status Verification

Verifying feeder installation status to prevent emergency stops.

Cover Cooling Fan Filter Maintenance

Cooling Fan Filter Contamination Check

Checking the cooling fan filter for contamination.

Monthly Maintenance Tasks

Head Section Contamination and Coil Tube Check

Checking head section for contamination and coil tubes for twist/leakage.

Blow Quantity and Flying Vision Checks

Head Air Module Pressure and Flying Vision Checks

Checking head air module pressure and flying vision lens contamination.

X-Y Frame Section Maintenance

X-Y Frame Contamination and Operation Check

Checking X-Y frame for contamination and proper operation.

X-Y Frame Sensor Checks

X-Y Frame Limit and Home Sensor Operation

Checking the operation of X-Y frame limit and home sensors.

Cylinder Operation Checks

Cylinder Status and Sensor Check

Checking the operation status and sensors of machine cylinders.

Conveyor Section Maintenance

Stopper End Wear Inspection

Inspecting the stopper end for wear on the PCB connection face.

Feeder Station Cylinder Inspection

Feeder Station Cylinder Smoothness Check

Checking the feeder station cylinder for smooth operation.

Cylinder Speed and Air Filter Maintenance

Multi Cylinder Speed and Air Filter Inspection

Adjusting cylinder speed and inspecting air filters.

Control Rack Cooling Fan Maintenance

Cooling Fan Operation and Dust Cleaning

Checking cooling fan operation and cleaning dust from the control rack.

Lubrication and Grease Application

Lubrication and Grease Application Reference

Reference for lubrication and grease application procedures.

Component Lubrication Guide

Component Lubrication Table

Table detailing lubrication types, methods, and periods for components.

Lubrication and Grease Application Details

Head Component Lubrication

Specific lubrication procedures for the head assembly.

X-Y Frame Lubrication

X-Axis LM Guide Rail and Ball Screw Lubrication

Lubrication procedures for X-axis LM guide rails and ball screws.

Y-Axis Lubrication

Y-Axis LM Guide Rail and Ball Screw Inspection

Inspection of Y-axis LM guide rails and ball screws for lubrication.

Conveyor Lubrication

Conveyor Width Adjustment Lubrication

Lubrication procedures for conveyor width adjustment mechanisms.

Conveyor Chain Lubrication

Conveyor Chain Lubrication Inspection

Inspection of the conveyor chain for lubrication and contamination.

Consumables and Replacement Schedule

Consumables Definition and Replacement Periods

Definition of consumables and their recommended replacement intervals.

Machine Noise Troubleshooting

Noise Source Identification and Solutions

Troubleshooting guide for identifying and resolving machine noise issues.

Controller Inspection Procedures

Power Supply and Switch Checks

Procedures for inspecting power supply status and switch functions.

Controller Rack and PC Inspection

PC Component Installation and Connection Checks

Checking PC component installation and cable connections in the controller rack.

Detailed PC Component Inspection

Video Card Status and Connection Check

Checking the video card's status and connection for proper operation.

Hard Disk Drive (HDD) Inspection

HDD Detection and CMOS Setup Procedures

Procedures for HDD detection, including CMOS setup adjustments.

Floppy Disk Drive (FDD) Inspection

FDD Power Supply and Cable Check

Checking the FDD's power supply and cable connections.

Peripheral Device Checks

Keyboard, Mouse, and Controller Checks

Checking keyboard, mouse, and machine controller assembly status.

Control Board Inspections

Control Board Component Listing

List of control boards and their part numbers and remarks.

CAN Master Board Details

CAN Master Board Functions and Connections

Description of CAN Master Board functions and its connections.

Head Control Board

Head Control Board Functions and Power

Description of Head Control Board functions and required power supply.

Conveyor Control Board

Conveyor Control Board Functions and Power

Description of Conveyor Control Board functions and required power supply.

Feeder Control Board

Feeder Control Board Functions and Power

Description of Feeder Control Board functions and required power supply.

Illumination Control Board

Illumination Control Board Functions and Power

Description of Illumination Control Board functions and required power supply.

Motor Part Inspections

X-Axis Motor Drive Check

Checking the X-axis motor drive for normal operation.

Board Jumper Settings

EPROM and System Controller Jumper Settings

Jumper settings for EPROM booting and System Controller.

XY and H1/2 Axis Board Jumper Settings

Jumper settings for XY and H1/2 axis boards.

H3/4 and H5/6 Axis Board Jumper Settings

Jumper settings for H3/4 and H5/6 axis boards.

CAN Master and Step I/F Board Jumper Settings

Jumper settings for CAN Master and Step I/F boards.

Driver Settings and Identification

AC Servo Driver Switch Settings

Digital switch settings for AC Servo Drivers.

Conveyor Motor Driver Identification

Motor Troubleshooting Guide

Motor Control Voltage and Overvoltage Alarms

Troubleshooting for motor control voltage and overvoltage alarms.

Power Source Voltage and Overcurrent Alarms

Troubleshooting for power source voltage and overcurrent alarms.

Encoder and Overtravel Alarms

Troubleshooting for encoder and overtravel related alarms.

Limit Exceeding and Overspeed Alarms

Troubleshooting for limit exceeding and overspeed alarms.

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Table of Contents