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Samsung ML 2250 - User Manual

Samsung ML 2250
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SAMSUNG
®
ML 2250
CARTRIDGE REMANUFACTURING INSTRUCTIONS
3232 West El Segundo Blvd., Hawthorne, California 90250 USA Ph +1 424 675 3300 Fx +1 424 675 3400 techsupport@uninetimaging.com www.uninetimaging.com
© 2009 UniNet Imaging Inc. All trademark names and artwork are property of their respective owners. Product brand names mentioned are intended to show compatibility only. UniNet Imaging does not warrant downloaded information.
SAMSUNG ML 2250 TONER CARTRIDGE

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Summary

Samsung ML-2250 Cartridge Remanufacturing Introduction

Samsung ML-2250 Cartridge Overview and Variations

Provides an overview of the Samsung ML-2250 toner cartridge, its engine specs, and comparisons to other models.

Preparation for Samsung ML-2250 Cartridge Remanufacturing

Required Tools for Cartridge Remanufacturing

Lists the essential tools required for disassembling and reassembling the toner cartridge.

Required Supplies for Cartridge Remanufacturing

Lists the necessary consumable supplies for performing the toner cartridge remanufacturing.

Troubleshooting Common Cartridge and Printer Issues

Diagnosing Print Quality Problems

Details common print defects and their causes, such as streaks, light prints, or repeating marks.

Interpreting Printer Error Codes

Explains how to interpret the printer's LED lights for diagnosing machine errors and status.

Overview

The provided manual details the remanufacturing process for the Samsung ML-2250 toner cartridge, which is compatible with a range of Samsung, Dell, and Xerox printers. This cartridge is a key component in laser printing, responsible for holding and distributing toner onto the drum for image formation. The remanufacturing process outlined in the manual allows for the reuse of these cartridges, offering an environmentally friendly and cost-effective alternative to purchasing new ones.

Function Description:

The Samsung ML-2250 toner cartridge is an integral part of a laser printer's imaging system. Its primary function is to store toner powder and deliver it to the photoconductor drum, which then transfers the image to paper. The cartridge contains several critical components that work in concert to achieve this. The toner hopper holds the toner supply. The developer roller, also known as the magnetic roller, picks up toner from the hopper and charges it, preparing it for transfer to the drum. The doctor blade regulates the amount of toner on the developer roller, ensuring an even layer for consistent print quality. The primary charge roller (PCR) applies a uniform electrical charge to the photoconductor drum, making it receptive to the laser's image. The photoconductor drum, often referred to simply as the drum, is a light-sensitive cylinder that receives the latent image from the laser and then transfers the toner to the paper. Finally, a wiper blade cleans any residual toner from the drum after each print cycle, preparing it for the next image. The cartridge also incorporates a series of gears that drive these components, ensuring their synchronized operation. In many variations of this cartridge, a chip is present to communicate with the printer, monitoring toner levels and page counts, and sometimes enforcing cartridge replacement.

Usage Features:

The Samsung ML-2250 toner cartridge is designed for ease of installation and removal in compatible laser printers. While the manual focuses on remanufacturing, the underlying design facilitates straightforward user interaction for replacement. The cartridge is typically inserted into a designated slot within the printer until it clicks into place. The absence of a drum cover on these cartridges simplifies the overall design, though it necessitates careful handling during installation to avoid damaging the drum. The manual notes that new cartridges often come with a piece of heavy paper taped around them, which likely serves as a protective measure for the drum during shipping and initial handling. The various printer models that use this cartridge, such as the Samsung ML2250 series, Samsung SCX-4520, Dell 1600n, Xerox Phaser 3150, and Xerox WorkCentre PE120/PE120i, offer different page yields (3,000 or 5,000 pages at 5% coverage), indicating the flexibility of the cartridge design to accommodate different user needs and printer models. The presence or absence of a chip, and the specific type of chip, dictates the cartridge's compatibility and functionality with different printer models, influencing features like toner level reporting and cartridge authentication. The manual also provides instructions for printing test pages (Demo, Configuration, and Cleaning pages) from the ML-2250 printer, which are essential for diagnosing print quality issues and verifying cartridge functionality after remanufacturing.

Maintenance Features:

The core of the manual is dedicated to the maintenance and remanufacturing of the cartridge, highlighting several key features that enable its refurbishment. The cartridge's design allows for the disassembly of its main components, including the top cover, end caps, PCR, PCR cleaner assembly, drum, developer roller, and associated gears. This modular design is crucial for remanufacturing, as it permits individual components to be cleaned, inspected, and replaced as needed.

Key maintenance steps include:

  • Toner Hopper Cleaning: The top cover can be removed to access the toner hopper, allowing for the removal of residual toner. This is critical to prevent toner contamination and ensure optimal print quality with fresh toner.
  • PCR Cleaning: The PCR can be removed and cleaned with a standard PCR cleaner. The manual specifically warns against using alcohol on OEM PCRs, as it can damage the conductive coating, emphasizing the importance of using appropriate cleaning agents.
  • PCR Cleaner Assembly Maintenance: This assembly, which includes a flimsy wiper blade, can be removed, cleaned with a lint-free cloth, and vacuumed to remove residual toner from its foam/felt components. This ensures effective cleaning of the drum during operation.
  • Drum Replacement: The drum is easily removable once the PCR cleaner assembly is out, allowing for its replacement if it is scratched, chipped, or light-damaged.
  • Developer Roller Cleaning and Replacement: The developer roller can be removed, and its associated foam seal and flat washers can be inspected and cleaned. The manual stresses the importance of not damaging the foam seal to prevent toner leakage.
  • Doctor Blade Cleaning: While not recommended for removal due to the risk of damaging foam seals, the doctor blade can be cleaned in place with a cotton swab dampened with alcohol or acetone (for heavy buildup). This is vital for preventing streaking and ensuring proper toner regulation.
  • Gear Maintenance: The gears can be removed, cleaned of old grease and toner, and re-greased with white lithium grease. This ensures smooth operation and proper synchronization of the cartridge's internal mechanisms.
  • Chip Replacement: For cartridges with chips, the chip can be replaced. The manual notes the availability of "reset boxes" that can change the personality of the chip, allowing for greater flexibility in testing and deployment across different printer models.
  • Toner Refill: The toner hopper can be refilled with the appropriate amount of new toner. The manual mentions that refilling can be done through a fill plug, though it notes that the plug may leak and might require sealing with silicon.

The manual also includes a section on common cartridge problems and their diagnoses, which serves as a maintenance guide for identifying issues such as light prints, dirty PCR, scratched or chipped drums, bad wiper blades, and bad developer rollers. This diagnostic information is invaluable for remanufacturers to ensure that refurbished cartridges meet quality standards. The machine error codes, indicated by LED patterns on the printer, further aid in diagnosing problems related to the cartridge or printer functionality. Overall, the maintenance features of the Samsung ML-2250 toner cartridge, as detailed in the remanufacturing instructions, highlight a design that supports extensive refurbishment, extending the lifespan of the cartridge and reducing waste.

Samsung ML 2250 Specifications

General IconGeneral
Print TechnologyLaser
Print Speed22 ppm
Resolution1200 x 1200 dpi
ConnectivityUSB 2.0, Parallel
Input Capacity250 sheets
Output Capacity150 sheets
Memory8 MB
Duplex PrintingManual
Media Weight60 - 163 g/m²
Media SizesLetter, Legal, Executive, A4, A5

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