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Sauer Danfoss 20 Series - Service Manual

Sauer Danfoss 20 Series
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Series 20
Axial Piston Pumps
Service Manual and
Repair Instructions
Series 20 Axial Piston Pumps_SR.indd 24.4.2002, 14:021

Table of Contents

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Summary

Introduction and Description

Introduction

Overview of the manual's purpose and scope regarding maintenance and servicing.

Description

Detailed features and design of Sauer-Danfoss Axial Piston Pumps, including swash plate design.

Model Code

Recommended Tools and Installation

List of Tools Necessary for Minor Repairs and Maintenance

Essential tools for routine service and minor repairs of units of all sizes.

Additional Tools List for Complete Stripping

Specialized tools required for full disassembly and overhaul of units.

Measuring Instruments

Required gauges and measurement devices for diagnostics and calibration.

Start-up Procedure

Preconditions for Trouble-Free Operation

Essential conditions and checks prior to initial unit operation for optimal performance.

First-Time Operation

Step-by-step guide for the initial startup and testing of the hydraulic unit.

Plumbing Installation

Guidelines for connecting hydraulic lines for variable displacement pumps and fixed displacement motors.

System Circuit Description

Explanation of the hydraulic system's operational flow and component interactions.

System Maintenance

Inlet Filter

Procedure and importance of maintaining the charge pump's inlet filter.

Changing the Oil

Recommended intervals and procedures for changing hydraulic fluid.

Leak Test

Method for checking hydraulic system integrity and identifying leaks.

Cleanliness

Importance of maintaining a clean environment during maintenance and operation.

Checking of the Oil Level

Daily procedure for monitoring the hydraulic fluid level.

Recommended Oils

Specifications for approved hydraulic fluids for the series 20 pumps.

Trouble Shooting

Transmission Operates in One Direction Only

Diagnosis and solutions for unidirectional transmission operation issues.

System Response is Sluggish

Troubleshooting steps for slow or unresponsive hydraulic system performance.

Neutral Difficult or Impossible to Find

Identifying and resolving issues related to finding the neutral position.

System Will Not Operate in Either Direction

Diagnosing and rectifying problems preventing system operation in both directions.

Inspection Instructions

Procedures for inspecting key hydraulic components for proper function.

Disassembly and Assembly

Sectional View

Illustrated cross-section showing internal pump components and their layout.

Exploded View

Diagram showing all parts of the pump disassembled for reference.

Preparation for Assembly

Guidelines for preparing the unit and workspace for reassembly.

Mounting Block

Specifications and use of a mounting block for professional assembly.

Changing the Shaft Seal

Step-by-step instructions for disassembling and assembling the shaft seal.

Changing the Charge Pump and Check Valves

Procedures for replacing the charge pump and its associated check valves.

Changing the Servo Valve

Detailed steps for removing and installing the servo valve assembly.

Changing the Valve and Bearing Plate

Instructions for disassembling and assembling the valve and bearing plates.

Changing the Cylinder Block Kit

Procedures for replacing the cylinder block assembly.

Changing the Swash Plate and Servo Piston

Steps for disassembling and assembling the swash plate and servo pistons.

Changing the Pump Shaft

Process for replacing the main pump shaft and associated components.

Installation Torque Values

Sauer Danfoss 20 Series Specifications

General IconGeneral
BrandSauer Danfoss
Model20 Series
CategoryWater Pump
LanguageEnglish

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