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Schischek ExMax Series - User Manual

Schischek ExMax Series
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www.schischek.com
Schischek GmbH Germany, Mühlsteig 45, Gewerbegebiet Süd 5, 90579 Langenzenn, Tel. +49 (0)9101 9081-0, Fax +49 (0)9101 9081-77, E-Mail info-de@schischek.com
EXPLOSIONPROOF
Throttle valve
Damper
Ball valve
ExMax - 50.75
ExMax - 100
ExMax - 150
ExMax - 30 - F
ExMax - 50 - F
ExMax - 60 - F
ExMax - ... - S/SF
ExMax - ... - CTM
Compact. Easy installation. Universal. Cost effective. Safe.
Subject to change!
ExMax – ¼ turn actuator
Electrical, explosion proof rotary actuators size M
On-off / 3-pos , 24…240 VAC/DC, 95° Angle of rotation incl. 5° pretention
50 - 150 Nm without and 30 Nm - 60 Nm with safety operation (spring return)
PTB-tested in acc. with ATEX RL 94/9/EC for zone 1, 2, 21, 22.
For all type of gas, mixtures, vapours and dust for use in zone 1, 2, 21 and 22
Universal supply unit from 24 to 240 VAC/DC
5 different motor running times (40-60-90-120-150 sec./90°), adjustable on site
2 different spring return running times (20 sec./90°), selectable on site
On-off and 3-pos control with or without spring return function
30 - 150 Nm actuators in the same size (M)
100 % overload protected
Compact design and small dimension (L × W × H = 286 × 150 × 116 mm)
Direct coupling to the damper shaft with double-squared connection 16 × 16 mm
95° Angle of rotation incl. 5° pre-tention
Robust aluminium housing (optional Amercoat painting)
IP66 protection
Simple manual override include + preparation for comfortable manual override
Gear made of stainless steel and sinter metal
Only 9,5 kg weight
Integral heater for ambient temperatures down to -40°C
Integral safety temperature sensor
Integral equipment for manual adjustment (push button, lamp, switch)
Preparation for adaptable aux. switches type ExSwitch
Range of accessories
Type Torque Supply Motor running time Spring return Control mode Feedback Wiring diagram
ExMax- 50.75 50 Nm & 75 Nm 24..240 VAC/DC 40/60/90/120/150 sec. at 90° without On-off, 3-pos - SB 1.0
ExMax- 100 100 Nm 24..240 VAC/DC 40/60/90/120/150 sec. at 90° without On-off, 3-pos - SB 1.0
ExMax- 150 150 Nm 24..240 VAC/DC 40/60/90/120/150 sec. at 90° without On-off, 3-pos - SB 1.0
ExMax- 30 - F 30 Nm 24..240 VAC/DC 40/60/90/120/150 sec. at 90° 20 sec. at 90° On-off, 3-pos - SB 1.1
ExMax- 50 - F 50 Nm 24..240 VAC/DC 40/60/90/120/120 sec. at 90° 20 sec. at 90° On-off, 3-pos - SB 1.1
ExMax- 60 - F 60 Nm 24..240 VAC/DC 40/60/90/120/120 sec. at 90° 20 sec. at 90° On-off, 3-pos - SB 1.1
ExMax- ... - S/SF Type as above but with 2 integral, potential free aux. switches, switching at 5° and 85° Angle of rotation max.24 V/1 A, 240 V/0,25 A SB 3.5
ExMax- ... - CTM Type as above but with aluminium housing and Amercoat paint, gearbox parts in stainless steel, cable gland and hollow rivet nickel-plated
Application
Description size M
The ExMax actuators are a revolution for safety, control and shut-off
dampers, ball valves, throttle valves and other motorized applications
for HVAC systems, in chemical, pharmaceutical, industrial and Offshore-
/Onshore plants, for use in Ex-areas zone 1, 2 (gas) and zone 21, 22
(dust).
Highest protection class (ATEX) and IP 66 protection, small dimensions,
only 9,5 kg weight, universal functions and technical data, an integrated
heater guarantee safe operation even under difficult environmental
conditions. High quality brushless motors guarantee long life.
All actuators are programmable and adjustable on site. Special tools or
equipment are not required. Motor running times and torques - according
to the actuator type - selectable or adjustable on site. The integrated
universal power supply is self adaptable to input voltages in the range
of 24 to 240 VAC/DC.
The actuators are 100% overload protected.
ExMax-...-F actuators are equipped with spring return fail safe function
Standard shaft connection is a double squared direct coupling with
16 × 16 mm.
Different accessories are available to adapt aux. switches, terminal boxes
or adaptations for ball valves and throttle valves.
Highlights

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Summary

ExMax 1;4 Turn Actuator Overview

Description size M

Details the ExMax actuators of size M, covering their features and applications in hazardous environments.

Key Highlights

Lists key features such as universal supply, multiple running times, overload protection, and compact design.

Typical Applications

Shows typical applications for ExMax actuators in various industrial settings like HVAC and chemical plants.

ExMax Actuator Explosion Proof Details

ATEX Approvals and Ratings

Details ATEX certifications, gas/dust approvals, EMC, low voltage, and IP protection ratings.

Product Identification and Compensation

Covers product identification, EMC compliance, low voltage directive, and potential compensation.

Electrical Connection and Wiring Diagrams

Standard Wiring Diagrams

Provides wiring diagrams for ExMax actuators without spring return and with integral auxiliary switches.

Spring Return Wiring Diagram

Details the wiring diagram for ExMax actuators equipped with a spring return function.

Parameter Adjustment and Error Handling

Parameter Selection and Adjustment

Explains how to select parameters using the 10-position switch and perform self-adjustment.

Error Indication Overview

Provides information on error signals and their meaning for troubleshooting.

Installation and Operation Instructions

General Installation and Maintenance

Covers essential steps for installation, commissioning, and maintenance, including safety precautions.

Shaft Connection and Heater Function

Details shaft connection, selection of running time, and operation of the integral heater.

Operational Conditions and Limitations

Addresses 3-pos control, spring return, low temperature, excess temperature, and synchronous mode.

Mounting on Air Dampers

Accessories for Damper Mounting

Describes ExSwitch and ExBox accessories for mounting on air dampers.

ExMax RedMax Extra Information EL-M

Power Supply Design Considerations

Provides guidance on designing the power supply for ExMax actuators.

Supply Line Dimensioning

Details how to calculate the necessary supply line cross-section to prevent voltage drops.

Wiring Alternatives for On-Off and 3-Pos Actuators

SB 1.0 and SB 1.1 Diagrams

Shows wiring diagrams for on-off/3-pos actuators without and with spring return.

Wiring for BF Actuators SB 7.3, 7.4, 7.5

Presents wiring alternatives for BF actuators using Ex-i circuits and limiters.

Ex-i Circuit Values

Lists the electrical parameters for intrinsic safe (Ex-i) circuits.

Wiring Alternatives for Modulating Actuators

Modulating Actuator Wiring Options

Details wiring for modulating actuators with/without spring return and feedback.

Operational Notes and Ambient Conditions

Temperature Management and 3-Pos Operation

Covers temperature rise, 3-pos operation, and low ambient temperature usage.

Mechanical Protection and Alignment

Discusses mechanical protection and automatic alignment procedures.

Error Indication and Troubleshooting Guide

Actuator Not Working LED Status Issues

Addresses scenarios where the actuator does not work and the LED status is abnormal.

Operational and Mounting Faults

Details faults related to 3-pos mode, diagonal mounting, and reduced angle of rotation.

Supply and Cable Related Errors

Covers errors due to irregular LED flashing, insufficient supply voltage, or long cables.

ExMax RedMax InMax Extra Information ME-M

Dimensions Drill Template and Controls

Provides physical dimensions, drill templates, and details on the control interface.

Outdoor Installation Guidance

Offers specifications and advice for installing actuators in outdoor environments.

Mounting Instructions for Air Dampers

Form-Fitting Shaft Mounting on Dampers

Details mounting procedures for actuators on air dampers using square shaft connections.

Mounting Instructions for Valves and Fire Dampers

Valve Mounting

Explains mounting to ball valves and butterfly valves, requiring special brackets.

Fire Damper Mounting

Covers assembly and mounting instructions specifically for fire dampers.

Accessory Mounting Instructions

Terminal Box Mounting

Describes mounting terminal boxes (ExBox, RedBox, InBox) using MKK-M brackets.

ExSwitch RedSwitch InSwitch Mounting

Details the mounting process for ExSwitch, RedSwitch, and InSwitch accessories.

Schischek ExMax Series Specifications

General IconGeneral
BrandSchischek
ModelExMax Series
CategoryController
LanguageEnglish

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