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Schleuniger CCM 1200 User Manual

Schleuniger CCM 1200
51 pages
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CCM 1200
Universal Automatic Cable Cutting
Machine
OPERATING INSTRUCTIONS
Version 06 / 96
Schleuniger AG
Bierigutstrasse 9
CH-3608 Thun
Switzerland
Tel. ++41 33 334 03 33
Fax ++41 33 334 03 34
www.schleuniger.com
sales@schleuniger.ch

Questions and Answers:

Schleuniger CCM 1200 Specifications

General IconGeneral
Cutting SpeedUp to 180 cuts/minute (depending on material and cross-section)
Blade TypeRotary blade
Power Supply100 – 240 VAC, 50/60 Hz
Cable Diameter0.2 - 3.5 mm
Wire Diameter Range0.2 - 3.5 mm

Summary

Safety Regulations English

Symbols

Explains safety pictograms and their meaning for user guidance.

Product Description

Details the CCM 1200's function, capabilities, and operation without compressed air.

Responsibilities

Outlines the operator's duties regarding machine use and personnel training.

Personal Qualifications

Specifies the required training and language skills for operating personnel.

Danger Areas

Identifies critical zones on the machine that pose risks to users.

Safety Requirements

Lists essential rules and precautions for safe machine operation.

Machine Description

Unpacking the CCM 1200

Provides instructions for safely removing the machine from its packaging.

Standard Equipment

Lists the items included with the CCM 1200 upon purchase.

Operating Controls, Displays, Connections

Operating Controls

Explains the function of various manual controls on the machine.

Connections

Mains Connection

Details the electrical power requirements and connection procedures for the machine.

Prefeeder Input

Explains how to connect an external prefeeder unit for automated operation.

Wire Marker and Control Functions

Pause Function

Describes how to temporarily halt machine operation using a control contact.

Single Piece Function

Explains how to operate the machine for processing individual pieces via a pedal.

Electromagnetic Compatibility (EMC)

Control Panel

Key Explanations

Explains the function of individual keys on the machine's control panel.

Setup and Configuration

Setting the Mains Voltage

Step-by-step guide to adjust the machine's voltage selector.

Replacing the Mains Fuse

Instructions for safely replacing the internal power fuses.

Changing the Unit of Measure

Explains how to switch between metric (mm) and imperial (inch) units.

Display Language

Details the procedure to change the language displayed on the control panel.

Operation

Inserting the Cable

Step-by-step process for feeding the cable into the machine.

Selecting the Batch Size

Guides the user on how to set and manage production batches.

Wire Marking

Practical Example of Wire Marking

Demonstrates programming wire marking with specific cable parameters.

Maintenance: Cleaning

Cleaning, General

Instructions for cleaning the machine's casing with appropriate materials.

Cleaning the Cutting Zone

Specific steps for cleaning the critical cutting area of the machine.

Maintenance: Belts

Replacing the Feed Roll V-Belts

Detailed procedure for replacing the V-belts driving the feed rolls.

Replacing the V-belt, Blade Drive

Instructions for replacing the V-belt that drives the cutting blade mechanism.

Maintenance: Upper Blade

Replacing Upper Blade

Step-by-step guide for removing and replacing the upper cutting blade.

Sharpening the Blades

Advice on how to sharpen the cutting blades or have them professionally serviced.

Maintenance: Lower Blade

Replacing the Bottom Blade

Detailed instructions for removing and replacing the lower cutting blade.

Aligning the Blades

Procedure for correctly aligning the cutting blades for optimal performance.

Special Settings

Unit of Measure, Changing the Standard Setting

How to permanently set the default unit of measure (mm/inch).

Making the Hotprint Mode the Standard Setting

Guide on configuring the Hotprint mode as the default operational setting.

Switching Off the Cable Limit Switch Monitoring

Procedure to disable the cable detection system for specific test scenarios.

Troubleshooting and Faults

Error Messages in the Display

Explains various error codes and their potential causes and solutions.

Faults

Lists specific operational faults and recommended corrective actions.

Technical Data and Options

Technical Data

Provides detailed specifications and performance characteristics of the CCM 1200.

Options

Lists available optional accessories and their part numbers for the CCM 1200.

Electrical Diagramm

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