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Schleuniger CrimpCenter 36 SP - User Manual

Schleuniger CrimpCenter 36 SP
231 pages
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Original Operating Manual | Edition 1.0 (03-2018) |
CrimpCenter 36 SP
1 | 190
CrimpCenter 36 SP
Base Machine
Original Operating Manual
Edition 1.0 (03-2018)

Table of Contents

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Summary

CrimpCenter 36 SP Base Machine Original Operating Manual

GENERAL

MANUFACTURER

Details about the manufacturer Schleuniger GmbH.

MANUFACTURING DATE;PRODUCT TYPE

Information on how to find the manufacturing date and product type.

INFORMATION ABOUT THE OPERATING INSTRUCTIONS

Explains the purpose and content of the operating manual.

GENERAL SYMBOLS AND LEGEND

Defines symbols and mark-ups used in the manual.

EC DECLARATION OF CONFORMITY; DECLARATION OF INCORPORATION

Refers to separate documentation for conformity declarations.

LIMITATION OF LIABILITY

Manufacturer disclaims liability for damages due to improper use or disregard of instructions.

WARRANTY STATEMENTS AND POLICIES

Refers to the "General Conditions of Sale and Delivery" document.

COPYRIGHT PROTECTION

Protects the manual's content from unauthorized distribution or copying.

SPARE PARTS

Instructions for ordering original Schleuniger spare parts.

VALIDITY

Specifies the manual's validity for the base machine.

MISUSE AND MODIFICATIONS

Prohibits modifications and misuse of the machine.

ENVIRONMENTAL PROTECTION

Guidelines for handling and disposing of materials appropriately.

TECHNICAL SUPPORT

Contact information for technical assistance and service.

UPDATING

Instructions on how to stay updated with safety information.

SAFETY

WARNING NOTICES

Explains the meaning and use of warning symbols and notice panels.

SAFETY REGULATIONS

Outlines essential safety rules and regulations for operation.

SOURCES OF DANGER; RESIDUAL RISKS

Identifies potential hazards and risks associated with machine operation.

INTENDED USAGE OF PRODUCT

Defines the specific applications and intended use of the CrimpCenter 36 SP.

REASONABLY FORESEEABLE MISUSE

Lists potential foreseeable misuse scenarios of the product.

SAFETY SYMBOLS

Details the safety symbols used in the manual and their meanings.

SAFETY MARKING

Emphasizes the importance of observing and maintaining safety markings.

MODIFICATION AND RETROFITTING OF THE PRODUCT

Prohibits unauthorized modifications or retrofitting of the product.

RESPONSIBILITIES

Outlines the legal entity's responsibility for employee training and adherence to instructions.

PERSONNEL QUALIFICATION

Specifies the required qualifications and classifications for personnel operating the machine.

PERSONAL PROTECTIVE EQUIPMENT

Lists the necessary personal protective equipment (PPE) for safe operation.

SAFETY INSTALLATIONS

Details the mandatory built-in safety devices and their integrity.

TRANSPORT; PACKAGING; STORAGE

SAFETY DIRECTIONS FOR THE TRANSPORT

Provides essential instructions for safe transportation of the machine.

TRANSPORT INSPECTION

Outlines procedures for inspecting the machine upon receipt for damages.

UNPACKING; LOADING

Instructions for safely unpacking and loading the machine.

LIFTING POINTS

Identifies the specific points for lifting the machine.

PACKAGING

Instructions for storing and disposing of the packaging materials.

INTERNAL TRANSPORTATION

Guidelines for safely transporting the machine internally.

STORAGE

Conditions and recommendations for storing the product.

PRODUCT SPECIFICATIONS

DIMENSIONS AND WEIGHT

Provides physical dimensions and weight specifications of the machine.

TECHNICAL SPECIFICATIONS

Details technical data such as processing stations, wire length, and cross sections.

PLANNING DATA

Information required for planning the installation location and connections.

Electric and Pneumatic Connection

Specifies requirements for electrical and pneumatic connections.

Position of the supply

Illustrates the position of the machine's supply components.

MACHINE AREAS

Identifies different operational and maintenance areas of the machine.

RATING PLATE

Explains the information provided on the machine's rating plate.

PRODUCT DESCRIPTION

OVERVIEW

Provides a general introduction to the CrimpCenter 36 SP and its capabilities.

EQUIPMENT OPTIONS

Lists and describes the available equipment options and assemblies.

Processing Stations and Options

Details the various processing stations and options that can be configured.

PROCESSING CAPABILITIES

Explains the range of processing capabilities based on configuration.

SAMPLE CONFIGURATIONS

Illustrates different possible machine configurations with diagrams and lists.

PROCESSING STATIONS AND OPTIONS

Provides an overview of available processing stations and their functions.

AVAILABLE OPTIONS

Lists all currently available options for the CrimpCenter series.

Depositing Table

Describes the depositing table and its designated use.

SCOPE OF DELIVERY

Lists the included product components and required basic equipment.

BLADES

Information on different blade variations available for improved results.

SAFETY ELEMENTS; DANGER AREAS

SAFETY COVER - PUSHBUTTON AND CONFIRM BUTTON

Explains the operation and safety functions of the safety cover controls.

EMERGENCY STOP SWITCH

Details the function and operation of the emergency stop buttons.

SAFETY COVER SWITCH

Describes the safety switch integrated with the safety cover.

DANGER ZONES GENERALLY

Identifies general danger zones and the need for qualified personnel.

INSTALLATION; MOUNTING

SAFETY INSTRUCTIONS

General safety guidelines to be followed during installation and commissioning.

POSITIONING; (DIS-) MOUNTING

Procedures for positioning and mounting/dismounting machine components.

ELECTRIC INSTALLATION

Instructions and safety precautions for electrical installation.

PROCESSING STATIONS

Guidance on mounting and dismounting processing stations.

COMMISSIONING

STARTING CONDITIONS

Lists the conditions that must be met before starting the machine.

PROTECTIVE GUARD PLATES

Instructions for installing protective guard plates to maintain safety.

MOUNTING THE TOOLINGSHUTTLE

Steps for mounting the ToolingShuttle unit.

ACTIVATE THE CRIMPCENTER

Procedure for switching on and activating the CrimpCenter.

OPEN THE SAFETY COVER

Instructions on how to open and close the safety cover.

CONFIRM BUTTONS

Explains the function and use of the confirm buttons.

ADJUST THE WORKING HEIGHT OF THE UNICRIMP 221;222

Guides on adjusting the working height of crimping stations.

MOUNT THE GUIDE TUBES

Instructions for mounting the wire guide tubes.

INSERT WIRE

Steps for inserting wire into the machine.

ADJUST THE CONTACT PRESSURE OF THE WIRE FEED

How to adjust the contact pressure of the wire feed.

ADJUST THE CLAMPING FORCE OF THE GRIPPER

Procedure for adjusting the gripper clamping force.

CONVEYOR BELT

Safety warnings and information regarding the conveyor belt.

REFERENCING

Steps for referencing machine axes to ensure process stability.

TOWERLIGHT

Describes the towerlight status indicator and its different versions.

SERVICING; MAINTENANCE

INTRODUCTION

General information on servicing and maintenance procedures.

SAFETY INSTRUCTIONS

Crucial safety advice to be followed during maintenance work.

CUSTOMER SERVICE

Contact information and procedures for customer support.

MAINTENANCE TABLE: BASE MACHINE

A table outlining maintenance tasks, duration, interval, and personnel.

MAINTENANCE SHEET - CHECK SAFETY DEVICES

Procedure for checking the functionality of safety devices.

MAINTENANCE SHEET - CHECK MACHINE

Guidelines for performing a complete check of the machine.

MAINTENANCE SHEET - SURFACE CLEANING AND PREVENTION

Instructions for cleaning and maintaining machine surfaces.

MAINTENANCE SHEET - LUBRICATE GUIDE RAIL(S)

Steps for lubricating the machine's guide rails.

MAINTENANCE SHEET - CLEANING THE CUTTER BLOCKS

Procedure for cleaning the cutter blocks and surrounding parts.

MAINTENANCE SHEET - EXCHANGING BLADE

Instructions for safely exchanging cutting and stripping blades.

MAINTENANCE SHEET - EXCHANGE FEEDING BELTS

Steps for exchanging and tensioning the feeding belts.

MAINTENANCE SHEET - DUMP CONDENSATE

Procedure for checking and dumping condensate from the pneumatic unit.

MAINTENANCE SHEET - FILTER ELEMENT(S)

Instructions for checking and exchanging filter elements.

MAINTENANCE SHEET - CHECK CONVEYOR BELT

Procedure for checking the conveyor belt for damages and wear.

SPARE PARTS

DECOMMISSIONING; DISPOSAL

DECOMMISSIONING

Steps to follow for safely decommissioning the machine.

DISASSEMBLY; DISPOSAL

Guidelines for disassembling and disposing of machine parts according to regulations.

OVERVIEW OF SYMBOLS

Schleuniger CrimpCenter 36 SP Specifications

General IconGeneral
Number of Processing StationsUp to 6
Power Consumption6 kVA
Wire TypesStranded and solid wire
Control SystemIndustrial PC with touch screen
Program StorageVirtually unlimited
DisplayColor touchscreen display
Operating Voltage50/60 Hz
Changeover TimeQuick-change applicators

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