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CrimpCenter 36 SP
Schleuniger CrimpCenter 36 SP User Manual
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Or
ig
inal Oper
ating M
anual | E
dition 1.0 (03-2018) |
CrimpC
ent
er 36 SP
1
|
190
CrimpC
ent
er 36 SP
Base Machine
Original Operating Manual
Edition 1.0 (03-2018)
2
Table of Contents
Default Chapter
3
Table of Contents
3
1 General
8
Manufacturer
8
Manufacturing Date/Product Type
8
Information about the Operating Instructions
8
Contents of the Manual
8
Depository
9
Responsibilities
9
General Symbols and Legend
9
References and Hints
9
Legend
10
Ec Declaration of Conformity / Declaration of Incorporation
10
Limitation of Liability
10
Warranty Statements and Policies
11
Copyright Protection
11
Trademarks
11
Spare Parts
11
Validity
12
Misuse and Modifications
12
Environmental Protection
12
Technical Support
12
Updating
13
2 Safety
14
Warning Notices
14
Safety Regulations
14
Sources of Danger / Residual Risks
15
Intended Usage of Product
17
Reasonably Foreseeable Misuse
17
Safety Symbols
18
Safety Marking
19
Modification and Retrofitting of the Product
19
Responsibilities
19
Personnel Qualification
20
Personnel Classification
20
Tasks / Authorities
22
Personal Protective Equipment
23
Eye Protection
23
Protective Clothes
23
Safety Shoes
23
Safety Gloves
23
Snood-Type Cap / Safety Cover
23
Safety Installations
23
3 Transport / Packaging / Storage
24
Safety Directions for the Transport
25
Arbitrary Transport
25
Improper Transportation
25
Transport Inspection
25
Unpacking / Loading
26
Lifting Points
26
Packaging
27
Storage
27
Disposal
27
Internal Transportation
27
4 Product Specifications
29
Dimensions and Weight
29
Technical Specifications
29
Planning Data
30
Installation Location
30
Electric and Pneumatic Connection
32
Position of the Supply
32
Machine Areas
32
Rating Plate
34
5 Product Description
35
Overview
35
Equipment Options
36
Assemblies of the Base Machine
36
Processing Stations and Options
39
Processing Capabilities
39
Available Processing Stations
40
Available Quality Assurance
41
Sample Configurations
43
Sample Configuration 1
43
Sample Configuration 2
44
Sample Configuration 3
44
Sample Configuration 4
45
Sample Configuration 5
46
Sample Configuration 6
47
Processing Stations and Options
48
Overview of Available Stations
48
Available Options
57
Depositing Table
58
Scope of Delivery
59
Product
59
Required Basic Equipment
59
Blades
60
6 Safety Elements / Danger Areas
61
Safety Cover - Pushbutton and Confirm Button
62
Emergency Stop Switch
64
Safety Cover Switch
65
Danger Zones Generally
66
Danger Zones When Safety Cover Is Closed
67
Danger Zones When Safety Cover Is Open
68
7 Installation / Mounting
70
Safety Instructions
70
Positioning / (Dis-) Mounting
72
Installing the Touch Screen
72
Removing the Conveyor Belt
73
Mounting of the Guide Rods
73
Electric Installation
74
Control Cabinet
74
Processing Stations
77
8 Commissioning
78
Starting Conditions
79
Protective Guard Plates
81
Mounting the Toolingshuttle
88
Activate the Crimpcenter
88
Open the Safety Cover
89
Confirm Buttons
89
Adjust the Working Height of the Unicrimp 221/222
90
Mount the Guide Tubes
91
Insert Wire
93
Adjust the Contact Pressure of the Wire Feed
98
Adjust the Clamping Force of the Gripper
99
Conveyor Belt
101
Referencing
103
Cutting Unit and Swivel
103
Deposit Gripper
112
Crimp Station
117
Towerlight
123
9 Servicing / Maintenance
125
Introduction
125
Safety Instructions
126
General Safety Advice
126
Personnel Qualification
127
Personal Protective Equipment
127
Customer Service
128
Technical Support
128
Trouble Shooting Procedure
128
Maintenance Table: Base Machine
128
Maintenance Sheet - Check Safety Devices
130
Main Switch
130
Emergency Stop Switch
131
Confirm Buttons
134
Safety Cover Pushbutton
135
Safety Cover Switch
137
Safety Cover
139
Safety Cover
140
Motors
141
Pneumatic
145
Conveyor Belt
146
Power Sockets
147
Maintenance Sheet - Check Machine
149
Maintenance Sheet - Surface Cleaning and Prevention
150
Touch Screen
151
PET - Surfaces
152
Plastic / Rubber / Eladur
153
Steel Surfaces - Stainless Steel (V2A)
154
Steel Surfaces - Crude Steel (Not Gliding)
154
Steel Surfaces - Crude Steel (Guide Rails)
155
Steel Surfaces - Nitrified Steel
156
Zinc Coated Surfaces
157
Aluminum Surfaces
158
Powdered / Painted Surfaces
159
Tinning Station / Surrounding Parts
160
Maintenance Sheet - Lubricate Guide Rail(S)
161
Maintenance Sheet - Cleaning the Cutter Blocks
162
Maintenance Sheet - Exchanging Blade
164
Maintenance Sheet - Exchange Feeding Belts
169
Maintenance Sheet - Dump Condensate
172
Maintenance Sheet - Filter Element(S)
174
Maintenance Sheet - Check Conveyor Belt
177
10 Spare Parts
178
11 Decommissioning / Disposal
179
Decommissioning
179
Disassembly / Disposal
180
12 Overview of Symbols
181
13 Personal Notes
185
14 Additional Documents
187
15 Wiring Diagrams
188
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Schleuniger CrimpCenter 36 SP Specifications
General
Brand
Schleuniger
Model
CrimpCenter 36 SP
Category
Industrial Equipment
Language
English
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