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Scientek SW-4600GWD - User Manual

Scientek SW-4600GWD
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Operating and Maintenance Manual
Scientek Washer Model SW-4600GWD
Revision 4, June 2005
Scientek Technology Corporation Tel: (604) 273-9094
11151 Bridgeport Road, Richmond, BC V6X 1T3 Fax: (604) 273-1262
SCIENTEK
GLASSWARE WASHER / DRYER
MODEL SW-4600GWD
OPERATION AND MAINTENANCE MANUAL

Table of Contents

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Summary

Summary of Features and Options

General System Description

Model Covered

Describes the SW-4600 series washer and its available cabinet configurations.

Available Options

Details various optional features for the SW-4600 washer, such as boosters and dispensers.

Standard Treatment Cycle

Outlines the sequence of operations for a standard wash, rinse, and dry cycle.

Installation

Location

Provides guidance on selecting an appropriate installation location for the washer.

Utilities Required

Specifies the necessary electrical, water, and air supply requirements for the unit.

Electric Power Connection

Details the procedures for connecting the washer to the electrical power supply.

Installation Considerations

Lists important factors and recommendations for proper washer installation.

Pre-Service Operation Checkout

Describes the steps to perform a pre-operation check after installation.

Operation

Preliminary Procedure

Outlines the initial steps before starting a wash cycle.

Loading Washer

Instructions on how to properly load the washer with glassware.

Starting Washer

Step-by-step guide on initiating a wash cycle.

Shutting-Down Washer

Procedure for safely shutting down the washer at the end of operation.

Operation Theory

Power On Condition

Explains the system state when the power switch is turned on.

Wash Cycle Start-Up Operation

Describes how the microprocessor initiates a programmed wash cycle.

Water Level Switch Operation

Details the function of the liquid level switch in controlling water fill.

Drainage

Explains the three-sequence drain system used in wash cycles.

Microprocessor Control System

Overview of the control system, including the microprocessor and interface.

Operator Interface Instruction

Introduction to PanelView PV600

Overview of the PanelView 600 touch screen operator interface.

Main Menu Screen

Describes the information displayed on the main menu screen.

Operation Screen

Details the controls and information displayed on the operation screen.

Control Buttons

Explanation of the function of various control buttons on the interface.

Navigation Buttons

Description of navigation buttons for cycle selection and menu access.

Set-up Menu

Accessing and overview of the washer's set-up menu options.

Cycle Time Settings

Instructions for adjusting wash and rinse cycle times.

Cycle Temperature Settings

Guidance on setting temperature parameters for wash cycles.

Service Menu

Accessing the service menu for testing and troubleshooting.

Test PLC Input Signals (Sensors)

Procedure for testing the status of PLC input signals and sensors.

Test PLC Output Signals (Motors, Valves, Lights)

Procedure for testing PLC output signals for various components.

Alarm List

Information on viewing and managing system alarms.

Password Management

Procedure for managing access codes and user privileges.

Maintenance

Schedule

Recommendations for establishing a periodic inspection and maintenance schedule.

Surface Cleaning

Instructions for cleaning the exterior surfaces of the washer.

Chamber Interior

Guidance on cleaning scale from the washer's tank interior.

Debris Baskets and Sump Screen

Procedure for cleaning debris baskets and the sump screen.

Strainers

Instructions for periodic cleaning of steam trap and in-line strainers.

Rotary Spray Headers

Guidance on inspecting and cleaning the rotary spray headers.

Troubleshooting

Pump Pressure Low

Diagnosing and resolving issues with low pump pressure.

Machine Does Not Drain

Troubleshooting steps for when the machine fails to drain properly.

Water Fill Continues to Run

Addresses issues where water fill does not stop.

Solenoid Valves

Information on maintenance and repair procedures for solenoid valves.

Appendix A: Control Panels

Appendix B: Micro Processor Input;Output Addresses

PLC I;O List

Detailed list of Programmable Logic Controller (PLC) Input/Output addresses.

Control Panel Arrangement & Wiring Diagrams

Control System Layout

Diagram showing the overall layout of the control system components.

Control Panel Layout

Detailed layout of the components within the control panel.

Appendix D: Program Cycle Charts 1-10 and Common Settings

Cycle 1: Glassware 1

Detailed parameters for Cycle 1: Glassware 1.

Cycle 2: Glassware 2

Detailed parameters for Cycle 2: Glassware 2.

Common Time Settings (sec)

Table outlining common time settings for various cycle stages.

Appendix E: SMC Valve Configuration

Appendix F: Piping and Instrumentation Diagram

Mechanical Controls & Plumbing Schematics

Diagram illustrating the mechanical controls and plumbing of the system.

Appendix G: Shop Drawings

Plan View

Top-down view showing the washer's layout and dimensions.

Front View (Soiled Side)

Front elevation view of the washer, showing the soiled side.

Right (Service) Side View

Side elevation view of the washer, indicating service access.

Appendix H: Warranty

One Year Parts and Labour

Details the terms and conditions of the one-year warranty coverage.

Scientek SW-4600GWD Specifications

General IconGeneral
Water Level SelectionYes
TimerYes
MaterialPlastic
Loading TypeTop Loading
Wash ProgramsQuick, Soak
Voltage220V

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