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Scientek SW6000 Series - User Manual

Scientek SW6000 Series
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Operating and Maintenance Manual
Scientek Washer Model SW-6000
Revision-3, Sept. 2007
SCIENTEKā„¢
CART AND UTENSIL WASHER /
CAGE AND RACK WASHER
Model #SW6000 Series
OPERATION AND MAINTENANCE MANUAL
Scientek Technology Corporation Tel: (604) 940-8084
7943A Progress Way, Delta, BC V4G 1A3 Fax: (604) 940-8085
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Summary

Safety Warnings and Cautions

Fall Hazards

Prevent falls by keeping floors dry and cleaning spills promptly.

Burn Hazards

Hot surfaces and steam; wait for flow to stop before opening doors.

Personal Injury and Equipment Damage Hazard

Read manual, use qualified personnel, perform preventive maintenance.

Electrical and Chemical Safety

Electric Shock Hazard

Lock electrical supply OFF before any service on the unit.

Chemical Burn;Eye Injury Hazard

Detergent residue can cause severe injury; wear protective gear.

Electric Shock and Burn Hazard

Lock supply OFF, close valves, and position power switch OFF before service.

Burn Hazard

Allow unit to cool before servicing hot components like motors and pumps.

Equipment Damage Cautions

PH and Stainless Steel Compatibility

High PH detergents can harm stainless steel; choose carefully.

Quicklock Connector Positioning

Ensure Quicklock connectors/carts are positioned correctly before operation.

Cleaning Surface Compatibility

Use non-abrasive cleaners; avoid circular motions or wire brushes.

Solenoid Valve Maintenance

Valves attacked by oils/grease; clean threads and use Teflon tape.

General Information

Panel View 600 Interface Overview

Touch screen interface for status, parameters, and cycle control, connected to PLC.

Principles of Operation

Washer System Overview

Describes SW6000 Series washer with Allen Bradley PLC and Panel View 600.

Cycle Description Overview

Detailed explanation of the washer's operational cycle steps and sequences.

Initial Start-Up Procedure

Steps for powering on the unit and initiating a wash cycle.

Prewash Cycle Step

Removes loose soil; indicator lights and message displays are illuminated.

Cycle Operation Details

Prewash Cycle Drainage

Controller checks float, fills sump, pumps water, and initiates drain cycles.

Wash Cycle Steps

Wash Cycle Process

Removes soil; detergent dispensed, water pumped through spray arms.

Wash Cycle Drainage and Refinements

Wash Cycle Drainage and Neutralization

Describes drain delay, power drain, gravity drain, and flush drain.

Optional Acid Wash Cycle

Acid Wash Process

Optional step to remove scale; uses neutralizer and detergent.

Acid Wash Drainage and Cycle Stages

Acid Wash Drainage and Refinements

Details acid wash drainage and cycle stages.

Rinse Cycle 1

Rinse 1 Operation

Fills, pumps rinse water through spray arms, and performs drain sequences.

Rinse Cycle 2

Rinse 2 Operation

Fills, pumps final rinse water, and performs drain sequences.

Rinse Cycle 2 Drainage and Exhaust

Rinse 2 Drainage and Exhaust

After rinse 2, drain delay, power drain, gravity drain, and exhaust occur.

Exhaust Cycle

Unit exhausts air via duct; CYCLE END indicator activates.

Cycle Interruption

Cycle Interruption Methods

Stopping via STOP button or door opening; cycle can resume.

Control Panel and Switches

Power ON;OFF Switch

Two-position switch to power unit and reset alarms/cycles. Caution on water loss.

Stop Button Function

Emergency stop or hold button. Resets cycle upon release.

Service Access Control

Service ON;OFF Switch

Key-operated switch for supervisor/maintenance access to menus.

Auxiliary Controls and Indicators

Rear (Clean-End) Controls

Auxiliary panel on clean-end for two-door units with indicators and switches.

Strip Printer Functionality

Records activities and settings; refer to Appendix B.

Pre-Operation Procedures

Preliminary Procedure Steps

Check services, filters, spray arms, and detergent supply before starting.

Loading the Washer

Loading and Initiating a Cycle

Instructions for loading carts, closing door, and starting the wash cycle.

Shutdown Procedures

Unit Shutdown Steps

Turn off power, close supply valves, and switch off building electrical supply.

Panel View Touch Screen Control

Main Menu Screen Navigation

Main Menu Screen Overview

Displays system date/time; access to Operation, Set-Up, Service, Alarm List.

Operation Screen Interface

Operation Screen Details

Shows status, cycle/stage; provides controls and navigation.

Control Buttons on Operation Screen

Description of Control Buttons

Details for Start, Stop/Cycle Reset, Exhaust, and Quick Lock buttons.

Navigation Buttons on Operation Screen

Description of Navigation Buttons

Buttons for Cycle Select, Main Menu, and Alarm List navigation.

Status Indicators on Screen

Cycle, Step, and Stage Indicators

Indicates cycle status, step progress, and current action details.

On-Screen Operation Messages

Operation Message Display

Message window shows status, conditions, and required operator actions.

Cycle Selection and Options

Cycle Selection Process

How to select cycles; details on lock icon and RECYCLE/DRAIN options.

pH Alarm Handling

pH Alarm Screen Functionality

Handles pH alarms, allowing repeat neutralization or drain.

Set-Up Menu Access and Options

Washer Settings Access

Access to all washer settings (cycle, common) requiring a password.

Chemical System Settings Access

Access to chemical injection times and priming pumps, requires password.

Washer Set-up Menu Structure

Menu Navigation and Hidden Access

Leads to Cycle/Common settings; system config access is hidden.

Cycle Time Settings Adjustment

Adjusting Cycle Time Parameters

How to adjust time parameters for individual cycles using screen buttons.

Cycle Temperature Settings Adjustment

Adjusting Sump Heat and Guarantee Temperatures

How to adjust Sump heat and Guarantee temperature settings for cycles.

Water Supply and Drain Settings

Selecting Water Supply and Drain Options

Select water supply and drain/hold options for each cycle step.

Cycle Lockout Configuration

Enabling;Disabling Wash Cycles

How to lock out or enable wash cycles using the SELECT button.

Cycle Description Customization

Changing Cycle Labels

How to change cycle labels (up to 20 characters) for better description.

Common Time Settings Configuration

Configuring Common Time Parameters

Setting common time parameters for all cycles (Fill Delay, Drain, Exhaust).

Temperature Reading Calibration

Adjusting Temperature Offset Values

Calibrating temperature measurements by adjusting offset values for probes.

Chemical Description Customization

Changing Chemical Label Descriptions

Customizing chemical label descriptions (up to eight characters per label).

Aqua Pulsing Configuration

Setting Spray Patterns and Valve Times

Selecting spraying patterns and setting valve time-on for Aqua-Pulse.

System Date and Time Adjustment

Adjusting System Date and Time

Procedure to adjust system date and time via Set-Up Menu and password.

Miscellaneous Settings

Factory-Set Parameters

Factory-set parameters, normally not requiring site adjustment.

Service Menu for Testing

Testing PLC Input Signals (Sensors)

Testing sensors and input devices using screen indications.

Testing PLC Outputs and Priming Pumps

Testing PLC Output Signals

Testing motors, valves, and indicator lights; safety features.

Priming Chemical Pumps

Priming chemical system, monitoring signals, and adjusting preset time.

Testing Wash Solution Systems

Testing Re-circulation Tanks

Testing pumps, valves, and supply for re-circulation tanks.

Testing Conductivity & pH Signals

Testing controller connections and signals for neutralization process.

Alarm List Management

Alarm List Functionality

Displays abnormal conditions, up to 50 records. Alarms must be acknowledged.

Password Management

Managing Access Codes

Managing Supervisor, Foreman, Factory, Service access codes for settings.

Inspection and Maintenance Procedures

Cleaning Procedures

Procedures for cleaning debris baskets, screens, and filters.

Daily Maintenance Tasks

Cleaning debris baskets and screens after the last cycle.

Weekly and Monthly Maintenance

Weekly Maintenance Tasks

Cleaning surfaces, rotary spray arms, and hubs.

Monthly Maintenance Tasks

Spray arm hub assembly removal and cleaning.

Chamber and Pump Maintenance

Cleaning Chamber Interior

Cleaning interior, removing scale with descalers, checking filters.

Detergent Pump Maintenance

Verifying pump calibration and checking pumps/tubing for leaks.

Door and Safety Switch Maintenance

Door Operation Check

Checking door operation for smoothness and proper function.

Door Safety Switch Check

Ensuring safety switch functions correctly and DOOR OPEN indicator lights.

Six Month Maintenance

Cleaning self-cleaning screen and checking gasket.

Component Replacement

Delrin Hub Replacement

Replacing Delrinā„¢ rings in spray arm hub assembly when play occurs.

Strainer and Filter Maintenance

Steam Line Strainer Cleaning

Cleaning steam line strainers if unit has electric heaters/heat exchanger.

Steam Trap Maintenance

Maintaining steam traps by disassembly, inspection, cleaning, and repair.

Air Inlet Filter Maintenance

Cleaning or replacing the air inlet filter as required.

Field Test Procedures

Preliminary Test Checks

Verify hook-ups, inspect chamber door, pipes, valves, fittings, and spray arms.

Cycle Testing and Calibration

Cycle Test Execution

Operating cycles, verifying door switch, and checking water levels.

Temperature Calibration Procedure

Verifying sump temperature against accurate device and comparing to display.

Post-Test Cleanup

Cycle Complete Check

Verify CYCLE COMPLETE display and check for leaks.

Test Area Cleanup

Turning off power, closing supply lines, and cleaning the unit.

Troubleshooting Guide

Troubleshooting: Start-up Problems

Start-up Issues

Common issues before cycle, like control panel or power problems.

Troubleshooting: Cycle Problems

Cycle Water Issues

Insufficient water, clogged nozzles, or water leaks during cycle.

Troubleshooting: Cycle Flow and Pump Issues

Cycle Water Flow and Pump Problems

Water leaks, insufficient fill, pump leaks, or cycle stopping.

Troubleshooting: Wash Step Issues

Wash Step Chemical and Hang-up Issues

Chemical injection problems or machine 'hangs up' during wash.

Troubleshooting: Final Rinse and Temperature Issues

Final Rinse and Temperature Guarantee Issues

Machine 'hangs up' during final rinse or temperature guarantee problems.

Troubleshooting: Exhaust and End-of-Cycle Issues

Exhaust Cycle Problems

Troubleshooting vapor removal, vent damper, and blower issues.

End-of-Cycle Problems

Chamber not draining, white powder, or load comes out dirty.

Faceplates and Serial Plate Information

Program Input;Output Addresses

PLC Input I;O List

PLC Input Address Details

List of PLC input addresses, devices, descriptions, and wire numbers.

PLC Output I;O List

PLC Output Address Details

List of PLC output addresses, devices, descriptions, and wire numbers.

Panel Arrangement and Wiring Diagrams

Program Cycle Charts and Settings

Cycle Charts and Common Settings Reference

Detailed charts for 10 cycles and common settings reference.

SMC Valve Configuration

Piping and Instrumentation Diagram

Parts List

Final Release Shop Drawings

Warranty Information

Warranty Claim Procedure

Customer Responsibility in Claims

Report issues, ensure factory responsibility, and cooperate with service.

Service Agency Responsibility

Perform service, check factory responsibility, inform customer of charges.

Dealer Responsibility in Claims

Coordinate requests, provide model, serial number, and installation date.

Manufacturers Responsibilities

Provide defect-free equipment, test units, and stock service parts.

Scientek SW6000 Series Specifications

General IconGeneral
BrandScientek
ModelSW6000 Series
CategoryWasher
LanguageEnglish

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