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SCM SIGMA N 65 - User Manual

SCM SIGMA N 65
155 pages
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SIGMA N
65 - 90 - 115
65P - 90P - 115P
0000511905L
SEZIONATRICE
PANEL SAW
TRENNSÄGE
Matricola /Serial no./Seriennummer ________
Il presente manuale deve essere conservato per
futuri riferimenti e per tuttala durata di vita della
macchina a cui fa riferimento.
This manual must be kept for future reference and for
the entire life of the machine.
Bewahren Sie bitte das vorliegende Handbuch über
die ganze Nutzdauer der Maschine auf, damit es
jederzeit nachgeschlagen werden kann.
I
GB
D
USO E MANUTENZIONE
OPERATION AND MAINTENANCE
BETRIEBS- UND WARTUNGSANLEITUNG
Scott+Sargeant Woodworking Machinery Ltd
1 Blatchford Road, Horsham, West Sussex RH13 5QR
ENGLAND
Tel +44 (0) 1403 273000
Web www.scosarg.com
Scott+Sargeant Woodworking Machinery Ltd
1 Blatchford Road, Horsham, West Sussex RH13 5QR
ENGLAND
Tel +44 (0) 1403 273000
Web www.scosarg.com

Table of Contents

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Summary

General Information and Safety

Purpose of the Manual

Explains the manual's purpose for machine operation and safety.

How to Consult the Manual

Guides users on how to navigate and understand the manual's sections.

Machine Identification

Details the machine's identification plate and necessary data for communication.

Correspondence Data

Lists essential information to provide when contacting the manufacturer or dealer.

List of Documentation Provided

Lists documentation provided with the machine for expert operators.

General Safety Information

General safety rules and precautions for machine operation.

Safety Signs and Plates - Description

Explains the types and meanings of safety signs and plates on the machine.

Safety Signs and Plates - Position

Instructions on inspecting and maintaining safety signs and plates for legibility.

Machine Description

Description of the automatic single-blade panel saw and its main components.

Operators and Their Characteristics

Defines operator requirements, training, and authorization for machine use.

Machinable and Non-Machinable Materials

Lists suitable and unsuitable materials for processing by the machine.

Residual Risks

Outlines residual risks that may exist despite safety regulations.

Environment

Specifies environmental conditions and location requirements for machine operation.

Prohibitions of Use

Lists prohibited uses and modifications of the machine.

Configuration and Operator Position

Details machine configurations and operator positions based on cutting span.

Optional Units

Describes optional equipment available for the machine, such as front benches.

Technical Characteristics (Standard Machine)

Provides general technical data and specifications for the standard machine configuration.

Overall Dimensions

Shows overall machine dimensions and references layout diagrams for accurate measurements.

Safety Devices

Illustrates and describes safety devices that ensure operator protection.

Emergency Devices

Explains emergency devices like mushroom buttons and pressure bars for immediate machine stop.

Noise Level

Presents noise emission values and factors affecting worker exposure levels.

Installation

Machine Installation

General precautions and requirements for installing the machine.

Transport, Packaging and Unpacking

Details the different packaging types and procedures for shipping and unpacking.

Handling

Guidelines for safely lifting and moving the machine using appropriate equipment and trained personnel.

Element Assembly, Removal of Locks and Levelling

Instructions for assembling components, removing transport locks, and leveling the machine.

Fixing to the Floor

Steps for securely anchoring the machine to the floor using chemical plugs.

Electrical Connection

Procedures for connecting the machine to the electrical power supply, including safety checks.

Pneumatic Connection

Instructions for connecting the machine to the compressed air supply system.

Suction Connection

Details on connecting the machine to the dust extraction system for safe operation.

Machine Use and Adjustment

Machine Preparation

Essential preparation steps before operating the machine, emphasizing operator training.

Electric Panel - Description of Commands and Control Functions

Overview of the electrical control panel functions and components.

Control Panels

Detailed description of the remote control panels (Type 1 and Type 2) and their functions.

Remote Control Panel Type 1 - Description

Explains the functions of the Type 1 remote control panel for automatic loading.

Remote Control Panel Type 2 - Description

Explains the functions of the Type 2 remote control panel for manual loading.

Push-button Panel for Air-Cushion Handling Bench (Only if Existent)

Details the push-button panel for the air-cushion handling bench, if equipped.

Machine Starting

Procedures for starting the machine in automatic and manual modes.

Operation in Automatic Mode

Steps to operate the machine in automated mode using the control selector.

Operation in Manual Mode

Describes manual mode operation, including specific functions like manual movements and single cuts.

Machine Stopping

How to stop the machine cycle using normal stop buttons or emergency stops.

Criteria for Proper Use of the Tools

Guidelines for the proper selection, handling, and maintenance of cutting tools.

Assembly and Disassembly of the Blade and Engraver

Procedures for replacing the saw blade and the engraver.

Version with Mechanical Locking

Instructions for blade and engraver replacement with mechanical locking systems.

Version with Pneumatic Locking

Procedures for blade and engraver replacement with pneumatic locking systems.

Engraver Adjustment

How to adjust the engraver's position for depth and alignment.

Manual Vertical Adjustment

Manual adjustment of the engraver's vertical position to set cutting depth.

Manual Horizontal Adjustment

Manual adjustment of the engraver's horizontal position for alignment with the main blade.

Electronic Vertical;Horizontal Adjustment (on request)

Electronic adjustment of the engraver's position via the main control panel.

Positioning Check Between Engraver and Blade - Test Cuts

Procedure for checking and adjusting engraver-blade alignment using test cuts.

Clamp Height Adjustment

How to adjust the height of the pusher clamps (Types A, C, D).

Adjustment of Engraving Depth in Panel (“Groove”)

How to adjust the depth of the engraving groove in the panel.

Manual Groove Adjustment

Manual adjustment of the groove depth using the controls.

Postforming Engraving Execution (if present)

Procedure for performing postforming engraving on panels with finished edges.

Elevator Table Function (version P only)

Details the function and operation of the elevator table for automatic panel loading.

Adjustment of Perpendicularity Between the Wood Guide and the Cutting Line

How to adjust the wood guide for perpendicularity to the cutting line for precise cuts.

Approach Device Positioning

Instructions for positioning the approach device for semi-automatic operation.

Adjustment of the Cross-Cut Aligner

Automatic adjustment of the cross-cut aligner for transversal cuts.

Pneumatic Adjustments

Details pneumatic adjustments, including pressure regulators for various functions.

Maintenance

Maintenance and Cleaning

General guidelines for maintenance and cleaning, emphasizing qualified personnel and safety.

Cleaning and Tensioning of the Blade Carriage Driving Chain (if existent)

How to clean and tension the blade carriage driving chain.

Air Treatment Unit Adjustment

Instructions for adjusting and maintaining the air treatment unit, including oil top-up.

Blade Locking Seal Replacement (if pneumatic blade locking)

Procedure for replacing the seal in the pneumatic blade locking system.

Elevator Table Chain Maintenance and Adjustment (version P only)

How to adjust and maintain the elevator table chain, including lubrication.

Chain Tension Adjustment

Steps to adjust the chain tension on the elevator table.

Maintenance

Lubrication schedule for the elevator table's lifting device bearings.

Blade Carriage: Guide Lubrication

Lubrication procedures for the blade carriage guides (Type SS and SD).

Pusher Unit: Replacements and Adjustments

Maintenance and adjustment of the pusher unit, including scraper replacement and pinion-rack adjustment.

Maintenance of Scrapers for Pusher Sliding Guides

How to maintain and replace the scrapers for the pusher sliding guides.

Pinion-Rack Motion Transmission Adjustment

Adjusting the pinion-rack transmission to correct pusher positioning errors.

Encoder Replacement and Adjustment

Procedures for replacing and adjusting the encoder on the pusher unit.

Changing and Adjusting the Sliding Wheels

How to change and adjust the sliding wheels if they are faulty.

Comparative Table of Lubricants

Comparative table of recommended lubricants for the machine.

Machine Scrapping

Procedure for machine demolition and component disposal according to regulations.

SCM SIGMA N 65 Specifications

General IconGeneral
BrandSCM
ModelSIGMA N 65
CategorySaw
LanguageEnglish

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