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Sealed Air Instapak 901 - User Manual

Sealed Air Instapak 901
66 pages
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Instapak
®
901/970
Foam-in-Place Packaging System
User's Guide
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Summary

1.0 OVERVIEW

1.1 System Description

Details the four major parts of the Instapak® 901/970 system: pumps, dispenser, console, and hoses.

1.2 System Operation

Explains how components are pumped through heated hoses and dispenser, and the role of the holster and tool balancer.

1.3 Electrical Requirements

Specifies voltage, phase, and current requirements for different Instapak® 901/970 models, and air requirements for the 970 system.

1.4 Space Requirements

Outlines criteria for selecting a location, including accessibility for containers, wall space for console, and height for tool balancer.

2.0 OPERATION

2.1 The Console Control Panel

Details the console's display, Menu UP/DOWN keys, Adjust PLUS/MINUS keys, RESET key, and LED indicator.

2.2 System Start-Up

Describes the system's power-on sequence, initial display messages, and readiness status before dispensing foam.

2.3 Control Settings

Explains how to adjust basic settings like Timer, Flow Rate, and Temperatures using the control console display and keys.

2.4 Additional Features

Introduces advanced features like Shot Sequence Mode, Shot Storage Feature, and Language Feature, which require account representative enablement.

3.0 PACKAGING SUGGESTIONS

3.1 Foam-in-Place Packaging Method

Illustrates dispensing foam into a carton lined with film, placing the item, and sealing for protection.

3.2 Pre-Molding Packaging Method

Shows how to use a wood mold to create custom foam shapes for packaging, dispensing foam into the mold cavity.

4.0 MAINTENANCE

4.1 Preventive Maintenance Schedule

Lists routine tasks like dispenser cleaning, holster cleaning, hose checks, and component level checks.

4.2 Holster Maintenance

Details refilling the dispenser holster with solution and replacing the wire bristle brush when worn.

4.3 Cartridge and Dispenser Maintenance

Provides step-by-step instructions for cleaning and maintaining the cartridge and dispenser manifold using specific tools.

4.4 Chemical Drum Replacement

Explains the procedure for replacing empty chemical drums, including safety precautions and system status codes.

5.0 TROUBLESHOOTING

5.1 Equipment;System Issues

Lists common problems encountered during foam dispensing and provides recommended solutions.

5.2 Troubleshooting Charts

Presents a detailed table of symptoms, possible causes, and recommended solutions for various system issues.

6.0 APPENDIX

ACCESSORIES

Lists part numbers and descriptions for various accessories such as holster, brushes, gloves, and tools.

Customer Service Locations

Provides contact information and addresses for Sealed Air customer service locations worldwide.

Sealed Air Instapak 901 Specifications

General IconGeneral
BrandSealed Air
ModelInstapak 901
CategoryPackaging equipment
LanguageEnglish

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