Sealey AUTOCHARGE650HF - User Manual

COMPACT AUTO SMART CHARGER
(6.5A, 6/12V)
MODEL NO: AUTOCHARGE650HF
Thank you for purchasing a Sealey product. Manufactured to a high standard, this product will, if used according to these instructions,
and properly maintained, give you years of trouble free performance.
IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS & CAUTIONS. USE
THE PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE DAMAGE AND/OR
PERSONAL INJURY AND WILL INVALIDATE THE WARRANTY. KEEP THESE INSTRUCTIONS SAFE FOR FUTURE USE.
1. SAFETY
1.1. ELECTRICAL SAFETY.
 WARNING! It is the user’s responsibility to check the following:
Check all electrical equipment and appliances to ensure that they are safe before using. Inspect power supply leads, plugs and
all electrical connections for wear and damage. Sealey recommend that an RCD (Residual Current Device) is used with all electrical
products.
If the charger is used in the course of business duties, it must be maintained in a safe condition and routinely PAT (Portable
Appliance Test) tested.
Electrical safety information, it is important that the following information is read and understood.
9 Ensure that the insulation on all cables and on the appliance is safe before connecting it to the power supply.
9 Regularly inspect power supply cables and plugs for wear or damage and check all connections to ensure that they are secure.
9 Ensure that the voltage rating on the appliance suits the power supply to be used and that the plug is tted with the correct fuse - see
fuse rating in these instructions.
8 DO NOT pull or carry the appliance by the power cable.
8 DO NOT pull the plug from the socket by the cable. Remove the plug from the socket by maintaining a rm grip on the plug.
8 DO NOT use worn or damaged cables, plugs or connectors. Ensure that any faulty item is repaired or
replaced immediately by a qualied electrician.
This product is tted with a BS1363/A 13 Amp 3 pin plug.
9 If the cable or plug is damaged during use, switch the electricity supply o󰀨 and remove from use.
9 Replace a damaged plug with a BS1363/A 13 Amp 3 pin plug. If in doubt contact a qualied electrician.
Class II products are wired with live (brown) and neutral (blue) only and are marked with
the Class II symbol;
A) Connect the BROWN live wire to the live terminal ‘L’.
B) Connect the BLUE neutral wire to the neutral terminal ‘N’.
C) After wiring, check that there are no bare wires and ensure that all wires have been correctly connected.
9 Ensure that the cable outer sheath extends inside the cable restraint and that the restraint is tight.
8 DO NOT connect either wire to the earth terminal.
Sealey recommend that repairs are carried out by a qualied electrician.
1.2. BATTERY CHARGER SAFETY.
▲ DANGER! BE AWARE, LEAD-ACID BATTERIES GENERATE EXPLOSIVE GASES DURING NORMAL BATTERY OPERATION.
FOR THIS REASON, IT VERY IMPORTANT TO READ AND FOLLOW THESE INSTRUCTIONS CAREFULLY, EACH TIME YOU USE
THE CHARGING EQUIPMENT.
9 Follow these instructions and those published by the battery and vehicle manufacturers, and the maker of any equipment you intend to
use in the vicinity of the battery. Remember to review warning marks on all products and on engines.
 WARNING! Modern vehicles contain extensive electronic systems.
You are required to check with the vehicle Manufacturer, for any specic instructions regarding the use of this type of equipment on
each vehicle.
No liability will be accepted for damage / injury, where this product is not used in accordance with all instructions.
1.3. PERSONAL PRECAUTIONS.
9 Ensure there is another person within hearing range of your voice and close enough to come to your aid, should a problem arise when
working near a lead-acid battery.
9 Wear safety eye protection and protective clothing. Avoid touching eyes while working near battery.
9 Have fresh water and soap nearby in case battery acid contacts skin, clothing or eyes.
9 Wash immediately with soap and water if battery acid contacts skin or clothing. If acid enters eye, flush eye immediately with cool,
clean running water for at least 15 minutes and seek immediate medical attention.
9 Remove personal metallic items such as rings, bracelets, necklaces and watches. A lead-acid battery can produce a short-circuit
current which is high enough to weld a ring or the like to metal, which would cause severe burns.
AUTOCHARGE650HF Issue 1 22/08/18
Original Language Version
© Jack Sealey Limited
Refer to
instructions
Electrical
shock
hazard
Wear eye
protection
Wear protective
gloves
Warning:
corrosive
substance
Warning:
risk of explosion
Keep away
from sources of
ignition
Use in well
ventilated areas
Protect from
rain
Recommended fuse rating
5 Amp

Summary

Safety Instructions

Electrical Safety

Ensure electrical equipment safety, leads, plugs, and connections are in good order.

Battery Charger Safety

Warnings about explosive gases and reading instructions for safe battery operation.

Personal Precautions

Protective measures for users working near batteries, including eye protection and acid contact.

General Safety Guidelines

General safety guidelines for using the charger, including placement and handling.

Product Introduction

Technical Specifications

Operating the Charger

Control Panel Overview

Identification and function of the charger's controls and display elements.

Mode Description and Charging Stages

Details on charging modes and the 9-stage charging process.

Battery Connection Procedures

Instructions for connecting the charger to different battery types and vehicle earthing.

Charging Mode Selection

Guide to selecting the appropriate charging mode based on battery voltage and type.

Display Indicators and Fault Codes

LCD Display Modes

Explanation of various icons and symbols shown on the LCD display.

Displayed Fault Codes

List of fault codes, their modes, and reasons for protection activation.

Troubleshooting and Maintenance

Troubleshooting Common Issues

Solutions for common problems such as no power reaction or flashing icons.

Maintenance Procedures

Guidelines for cleaning, inspection, and servicing the charger.

Disposal and Environmental Protection

Information on WEEE regulations and responsible disposal of the product.

Sealey AUTOCHARGE650HF Specifications

General

Input Voltage	230V AC
Output Current	6A
Output Charge Rate	up to 6A
Output Voltage	12V DC
Type	Battery Charger
Protection Features	Reverse Polarity, Short Circuit, Overcharge